FUEL INJECTOR REMOVAL/INSTALLATION

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1. Complete the "BEFORE REPAIR PROCEDURE". (See BEFORE REPAIR PROCEDURE.)

2. Disconnect the negative battery cable.

3. Remove the air cleaner.

4. Disconnect the fuel injector connector.

5. Remove in the order indicated in the table.

1
Fuel hose
2
Fuel distributor
3
Injector clip
4
Fuel injector
5
Insulator

6. Install in the reverse order of removal.

7. Complete the "AFTER REPAIR PROCEDURE". (See AFTER REPAIR PROCEDURE.)

Injector Clip Removal Note

Caution
• If the injector port flange or fuel distributor coated part is damaged, it might cause fuel leakage. To prevent damage, carefully remove the injector clip.

• Use of a deformed injector clip will cause the fuel injector to be connected incorrectly and could result in fuel leakage. Make sure to replace with a new injector clip after removing it.

1. Release one side of the injector clip from the injector port flange.

2. While holding one side of the injector clip removed in step 1 to prevent it shifting, release the other side of injector clip.

3. Remove the injector clip by sliding the injector clip along the fuel injector.

Fuel Injector Installation Note

1. Apply clean engine oil to the O-ring.

Caution
• A damaged O-ring could cause fuel leakage. Be careful not to damage the O-ring when installing the fuel injector.
• If there is foreign material on the fuel injector connecting part, it might damage the fuel injector and fuel distributor. To prevent this, clean the connecting part before connecting the fuel injector.

2. Install the fuel injector straight to the injector port.

3. Verify that the fuel injector rotates smoothly.

• If it does not rotate smoothly, reinstall the fuel injector.

Injector Clip Installation Note

1. Install a new injector clip to the fuel injector and insert the supporting part completely to the lower part of the injector connector.

2. Insert the injector port flange into the injector clip groove, sliding the injector clip along the fuel injector with the injector clip groove and injector port flange parallel.

3. Verify that the injector port flange is completely inserted into the groove.

Fuel Hose Installation Note

1. Install with the clip tab within an angle of 90°.