COOLING FAN MOTOR REMOVAL/INSTALLATION [MZ-CD 1.6]

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Warning

•  Never remove the cooling system cap or loosen the radiator drain plug while the engine is running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system.

•  Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the pressure escapes.

•  When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.

1.  Disconnect the negative battery cable.

2.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZ-CD 1.6].)

3.  Remove the fresh air duct, air cleaner and air hose component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6].)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

6.  Refill the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZ-CD 1.6].)

7.  Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION [MZ-CD 1.6].)

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1	Cooling fan motor connector
2	Cooling fan solenoid resistor connector
3	Lower radiator hose
4	Cooling fan component (See Cooling Fan Component Removal Note.)
5	Cooling fan
6	Cooling fan motor
7	Cooling fan solenoid resistor
8	Radiator cowling

Cooling Fan Component Removal Note

1.  Remove the shroud upper plate.

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2.  Remove the cooling fan component from below the engine compartment.