MASTER CYLINDER REMOVAL/INSTALLATION [R.H.D.]

id041100193552

Caution

• When removing/installing the master cylinder, avoid touching the primary piston with your hand when not necessary. Otherwise, it could damage the master cylinder.

1. Remove the installation nut for the cooler hose (LO) bracket and set the cooler hose (LO) aside. (See REFRIGERANT LINE REMOVAL/INSTALLATION [MZR 1.3, MZR 1.5].) (See REFRIGERANT LINE REMOVAL/INSTALLATION [MZ-CD 1.6] .)

am2zzw00005344

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.

4. Add brake fluid, bleed the brakes, and inspect for leakage after the installation has been completed. (See BRAKE FLUID AIR BLEEDING.)

am2zzw00005345

1

Brake fluid level sensor connector

2

Reserve tank hose (MTX)

(See Reserve Tank Hose Removal Note.)

(See Reserve Tank Hose Installation Note.)

3

Brake pipe

4

Master cylinder component, cap

(See Master cylinder component Removal Note.)

Reserve Tank Hose Removal Note

1. Move the clip upward.

am2zzw00001107

2. Disconnect the reserve tank hose.

Master cylinder component Removal Note

1. Loosen the Master cylinder component installation nut.

2. Remove the snap pin and clevis pin.

3. Remove the power brake unit installation nut.

4. Move the power brake unit in the vehicle’s forward direction and tilt the master cylinder component.

5. Remove the master cylinder component

Reserve Tank Hose Installation Note

1. Press the clip in after the reserve hose is inserted completely.

am2zzw00001108

2. Verify that the reserve tank hose is securely installed by pulling it, and reinsert into the reserve tank.

1	Brake fluid level sensor connector
2	Reserve tank hose (MTX) (See Reserve Tank Hose Removal Note.) (See Reserve Tank Hose Installation Note.)
3	Brake pipe
4	Master cylinder component, cap (See Master cylinder component Removal Note.)