REFRIGERANT LINE REMOVAL/INSTALLATION [MZR 1.3, MZR 1.5]

id0711008030j1

1. Remove the battery. (See BATTERY REMOVAL/INSTALLATION [MZR 1.3, MZR 1.5].)

2. Collect the refrigerant. (See REFRIGERANT CHARGING.)

3. Remove the ground from the engine mount No.3.

am2zzw00002022

4. Remove the air cleaner installation bolt and slide the air cleaner component aside.

Caution

• If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

5. Remove in the order indicated in the table. Do not allow compressor oil to spill.

6. Install in the reverse order of removal.

7. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)

Type A^*1

am2zzw00001060

1

Cooler hose (HI)

(See Refrigerant Line Removal Note.)

(See Refrigerant Line Installation Note.)

2

Clip

3

Cooler hose (LO)

(See Refrigerant Line Removal Note.)

(See Refrigerant Line Installation Note.)

4

Connector

5

Cooler pipe

(See Refrigerant Line Removal Note.)

(See Refrigerant Line Installation Note.)

*1: Applied VIN (assumed)

European (L.H.D. U.K.) specs.

• JMZ DE1452*# 400001—471225

• JMZ DE1455*# 400001—471225

• JMZ DE14K2*# 400001—471225

• JMZ DEA452*# 400001—471268

• JMZ DEA455*# 400001—471268

• JMZ DEA4J2*# 400001—471268

• JMZ DEA4K2*# 400001—471268

• JMZ DEA352*# 300001—306800

• JMZ DEA3J2*# 300001—306800

• JMZ DEA3K2*# 300001—306800

General (L.H.D.) specs.

• JM7 DE10J2*0 200001—223093

• JM7 DE10Y2*0 200001—223093

General (R.H.D.) specs. (Australia)

• JM0 DE10Y2*0 200001—223093

General (R.H.D.) specs. (Except Australia)

• JM6 DE10J2*0 200001—223093

• JM6 DE10Y2*0 200001—223093

Type B^*2

am2llw00000067

*2: Applied VIN (assumed)

European (L.H.D. U.K.) specs.

• JMZ DE1452*# 471226—

• JMZ DE1455*# 471226—

• JMZ DE14K2*# 471226—

• JMZ DEA452*# 471269—

• JMZ DEA455*# 471269—

• JMZ DEA4J2*# 471269—

• JMZ DEA4K2*# 471269—

• JMZ DEA352*# 306801—

• JMZ DEA3J2*# 306801—

• JMZ DEA3K2*# 306801—

General (L.H.D.) specs.

• JM7 DE10J2*0 223094—

• JM7 DE10Y2*0 223094—

General (R.H.D.) specs. (Australia)

• JM0 DE10Y2*0 223094—

General (R.H.D.) specs. (Except Australia)

• JM6 DE10J2*0 223094—

• JM6 DE10Y2*0 223094—

Refrigerant Line Removal Note

Block joint type

1. Disconnect the block joint type pipes by grasping female side of the block with pliers or similar tool and holding firmly, then remove the connection bolt or nut.

am2zzw00005563

Spring-lock coupling type

1. Set the SST.

am2zzw00005564

2. While looking through the inspection hole of the SST, insert the protruding part of the SST until it makes contact with the cage section.

am2zzw00005565

3. Use the SST to disconnect the male pipe or hose from the female by pulling the male pipe or hose.

am2zzw00005566

Note

• The male pipe or hose can be disconnected easily from the female pipe by pulling from the male pipe or hose while maintaining the pressure of the protruding part of the SST.

Refrigerant Line Installation Note

1. Apply compressor oil to the O-rings and connect the joints.

2. Tighten the joints.

Block joint type

1. Tighten the bolt of joint by hand.

2. Connect the block joint type pipes by grasping the female side of the block with pliers or similar tool and holding firmly, then tighten the connection bolt or nut with a torque wrench.

am2zzw00005567

Spring-lock coupling type

1. Connect the male pipe or hose by pushing it while slightly twisting it onto female pipe until the garter spring at the male pipe or hose is over the flared end of female pipe.

am3zzw00000732

Note

• When the male pipe or hose is replaced, the indicator ring comes out after connecting to indicate that it is locked.

1	Cooler hose (HI) (See Refrigerant Line Removal Note.) (See Refrigerant Line Installation Note.)
2	Clip
3	Cooler hose (LO) (See Refrigerant Line Removal Note.) (See Refrigerant Line Installation Note.)
4	Connector
5	Cooler pipe (See Refrigerant Line Removal Note.) (See Refrigerant Line Installation Note.)