ON/OFF SOLENOID REMOVAL/INSTALLATION [CW6A-EL]


id0517l1117100

Replacement Part

Bolt
 
Quantity: 16
 
Location of use: Oil pan

Oil and Chemical Type

Sealant
 
Type: TB1217E or equivalent

Warning
•  A hot transaxle and ATF can cause severe burns. Turn off the engine and wait until they are cool.
•  Always wear protective eye wear when using the air compressor. If the air compressor is used, any particles of dirt or sludge could spatter and get into the eyes.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  Remove the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)

3.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

4.  Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents.

5.  Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [CW6A-EL].)

6.  Remove the oil pan.

am3zzw00032072

7.  Release the ON/OFF solenoid connector tab using a finger and disconnect the ON/OFF solenoid connector.

am2zzw00009341

8.  Remove the bolt shown in the figure and remove the ON/OFF solenoid.

am2zzw00009342

9.  Install the ON/OFF solenoid and tighten the bolt.

am3zzw00032073

10.  Connect the ON/OFF solenoid connector.

am2zzw00009343

11.  Apply a light coat of silicone sealant (TB1217E or equivalent) to the contact surfaces of the oil pan and transaxle case.

am3zzw00024728

Caution
•  Clean any remaining silicone sealant on the contact surface of the transaxle case and oil pan, and degrease the sealant area. Otherwise, oil could leak.

12.  Install the oil pan with new bolts before the applied sealant starts to harden.

am3zzw00032074

13.  Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [CW6A-EL].)

14.  Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

15.  Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [CW6A-EL].)

16.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

17.  Install the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)