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FRONT PILLAR INSTALLATION [PANEL REPLACEMENT]
id098008744800
Symbol Mark
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Apply the adhesive to the positions shown in the figure.
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Recommended agent |
Handleability time (minute) |
Hardening time (minute) |
|---|---|---|
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ThreeBond 2088E
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70
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• 25°C {77°F}:1,440
• 120°C {248°F}:60
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3M Panel Bonding Adhesive PN 8115
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45
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• 25°C {77°F}:1,440
• 60°C {140°F}:90
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5. Plug welds in the 27 locations in area A shown in the figure and install the hinge pillar (inner).
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6. Plug welds in the 3 locations in area B shown in the figure and install the front pillar (inner).
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7. Plug welds in the 14 locations in area C shown in the figure from the interior and install the front pillar upper reinforcement.
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8. Apply the adhesive to the positions shown in the figure.
|
Recommended agent |
Handleability time (minute) |
Hardening time (minute) |
|---|---|---|
|
ThreeBond 2088E
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70
|
• 25°C {77°F}:1,440
• 120°C {248°F}:60
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|
3M Panel Bonding Adhesive PN 8115
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45
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• 25°C {77°F}:1,440
• 60°C {140°F}:90
|
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9. Plug welds in the 20 locations in area D shown in the figure and install the hinge reinforcement.
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10. Plug welds in the 7 locations in area E shown in the figure.
11. Plug welds in the 4 locations in area F shown in the figure and install the front pillar reinforcement (upper).
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12. Cut and join the 2 locations in area G shown in the figure.
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13. Plug welds in the 100 locations in area H shown in the figure and install the cabin side frame (outer) (front pillar (outer).
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14. Install the roof panel. (See ROOF PANEL INSTALLATION [PANEL REPLACEMENT].)
