REAR SIDE FRAME REMOVAL [PANEL REPLACEMENT]

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Symbol Mark

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Removal Procedure

4SD

1.  Remove the floor side panel No.1 and floor side panel No.2. (See FLOOR SIDE PANEL REMOVAL [PANEL REPLACEMENT].)

2.  Rough cut the location in area A shown in the figure.

Caution

•  Be careful not to damage crossmember No. 5, crossmember No. 5 gusset and crossmember No.4 lower (rear) component (AWD) when rough cutting part A shown in the figure. Otherwise, the vehicle strength may become diminished.

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3.  Remove a part (shaded area) of the rear floor pan.

4.  Drill the spot welds in the 8 locations in area B shown in the figure.

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5.  Remove the rear side frame.

5HB

1.  Remove the floor side panel No.1 and floor side panel No.2. (See FLOOR SIDE PANEL REMOVAL [PANEL REPLACEMENT].)

2.  Rough cut the location in area A shown in the figure.

Caution

•  Be careful not to damage crossmember No. 5, crossmember No. 5 gusset and crossmember No.4 lower (rear) component (AWD) when rough cutting part A shown in the figure. Otherwise, the vehicle strength may become diminished.

3.  Drill the spot welds in the 2 locations in area B shown in the figure. (RH only).

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4.  Remove a part (shaded area) of the rear floor pan.

5.  Drill the spot welds in the 16 locations (LH), 17 locations (RH) in area C shown in the figure.

Note

•  When drilling the spot welds in the 16 locations (LH), 17 locations (RH) in area C shown in the figure, do not drill through-holes in consideration of the workability when installing.

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6.  Remove the crossmember No. 5 gusset.

7.  Drill the spot welds in the 3 locations in area D shown in the figure.

8.  Drill the spot welds in the 2 locations in area E shown in the figure from the rear wheel housing.

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9.  Remove the rear side frame.