i-stop CONTROL OPERATION [MZR 2.0 DISI i-stop]


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Engine stop control


Engine stop control permit conditions (MTX)

•  The conditions for stopping the engine using the i-stop control are as follows:

PURPOSE

CONDITION ITEM

Driveability
Vehicle speed
3 km/h {2 mph} or less
Accelerator pedal opening angle
Fully closed
Clutch pedal opening angle
30% or less
Gear position
Neutral
Marketability
Cabin temperature
Climate control unit command
A/C temperature
Climate control unit command
Ambient temperature
-10—50 °C {14—122 °F}
Steering wheel operation speed
30 °/s or less
(EHPAS after learning center value)
i-stop OFF switch
OFF
Vehicle speed record
4 km/h {2.4 mph} or more
Advanced key
Must be verifiable
(The i-stop operation is also inhibited if the battery for the advanced key is depleted.)
Safety
Battery charge status
After engine start, full charge determined/not in charge recovery.
Battery fluid temperature
0—70 °C {32—158 °F}
Defroster switch
OFF
Front/rear window thermal filaments
OFF
Power brake unit vacuum
-47 kPa {-353 mmHg, -14 inHg} or less
Door switch
OFF
Hood switch
ON
Seat belt
Fastened
System status
i-stop related module normal
System restrictions
Engine speed (during engine-stop control)
750 rpm
Number of times starter is operated
Within 180,000 times
Number of times starter relay operated
Within 180,000 times
Time until engine-stop by i-stop control from vehicle stop
0.5 s or more
Engine status
Engine coolant temperature
55—110 °C {131—230 °F}
Intake air temperature
100 °C {212 °F} or less
Environment status
Elevation
1,800 m {5906 ft} (+300 m {984 ft}) or less


Engine stop control permit conditions (ATX)

•  The conditions for stopping the engine using the i-stop control are as follows:

PURPOSE

CONDITION ITEM

Driveability
Vehicle speed
0 km/h {0 mph}
Brake switch
ON
(if ABS operates during deceleration, i-stop operation is inhibited.)
Brake fluid pressure
1.17 MPa {11.9 kgf/cm2, 170 psi} or more
(pedal force sufficient to suppress vehicle lurch when engine is restarted)
Accelerator pedal opening angle
Fully closed
Vehicle status
Vehicle is stopped in D-range
Marketability
Cabin temperature
Climate control unit command
A/C temperature
Climate control unit command
Ambient temperature
-10—50 °C {14—122 °F}
Steering wheel operation speed
10 °/s or less
(EHPAS after learning center value)
Steering angle
-65—65 ° (center)
(EHPAS standardizes value after learning center value)
i-stop OFF switch
OFF
Vehicle speed record
3km/h {2 mph} or more
Advanced key
Must be verifiable
(If the auxiliary key is used, the i-stop operation is inhibited. The i-stop operation is also inhibited if the battery for the advanced key is depleted.)
Safety
Battery charge status
After engine start, full charge determined/not in charge recovery.
Battery fluid temperature
0—70 °C {32—158 °F}
Defroster switch
OFF
Front/rear window thermal filaments
OFF
Power brake unit vacuum
-47 kPa {-353 mmHg, -14 inHg} or less
Door switch
OFF
Hood switch
ON
Vehicle inclination angle
Within + 12% at horizontal
Seat belt
Fastened
System status
i-stop related module normal
System restrictions
Time from engine start
8 s or more
Number of times starter is operated
Within 180,000 times
Number of times starter relay operated
Within 180,000 times
Time until engine-stop by i-stop control from vehicle stop
0.8 s or more
Engine status
Engine coolant temperature
55—110 °C {131—230 °F}
Intake air temperature
100 °C {212 °F} or less
ATF temperature
40—110 °C {104—230 °F}
Environment status
Elevation
1,500 m {4921 ft} (+300 m {984 ft}) or less


Engine-stop control

•  When the engine-stop control permit conditions are met, the PCM stops the engine based on the following controls:
―  Fuel injection control (Fuel cut)
•  The engine speed is lowered by fuel cut.
―  Drive-by-wire control (throttle valve open/closed)
•  The engine speed is lowered by adjusting the throttle valve opening angle and the engine is stopped using pumping loss.
―  Generator output control (generator load)
•  The engine speed is lowered by reducing the generator load.
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Engine restart control


Engine restart control conditions (MTX)

•  The conditions for restarting the engine during i-stop control (engine stop) are as follows.
IS: Engine stops via i-stop control
IR: Engine restarts via i-stop control

PURPOSE

CONDITION ITEM

VECHICLE STATUS

NEUTRAL

IN GEAR

Driver operation
Door opened
Beeper warning and IS control (engine-stop) continues
Accelerator pedal depressed
IS control (engine-stop) continues
Clutch pedal depressed
IR
Marketability
A/C command
IR
IS continues
A/C temperature MAX setting
IR
IS continues
Battery command (battery charge status)
IR
IS continues
i-stop OFF switch ON
IR
IS continues
Advanced key removed after door opened
(Driver seat belt fastened/door closed conditions)
IR
IS continues
Safety
Defroster switch ON
IR
IS continues
Front/rear window heater filaments ON
IR
IS continues
Battery command (battery life)
IR
IS continues
Power brake unit vacuum: -45 kPa {-338 mmHg, -13 inHg} or more
IR
IS continues
Vehicle speed: 4 km/h {2.4 mph} or more
IR
IS continues
Hood opened
Engine stall
Engine stall
Door opened and seat belt unfastened
Engine stall
Engine stall


Engine restart control conditions (ATX)

•  The conditions for restarting the engine during i-stop control (engine stop) are as follows.
IR: Engine restarts via i-stop control

PURPOSE

CONDITION ITEM

VECHICLE STATUS

Driver operation
Brake pedal is not depressed
IR
Accelerator pedal depressed
IR
Steering wheel operation speed (D-range):70 °/s or more*1
IR
Steering angle (D-range): except -70—70 ° (center)*1
IR
Shift operation
D-range to M or R position
IR
N-range to D or R position
IR
R-range to D or R position
IR
Marketability
A/C command
IR
A/C temperature MAX setting
IR
Battery command (battery charge status)
IR
i-stop OFF switch ON
IR
Advanced key removed after door opened
(Driver seat belt fastened/door closed conditions)
IR
Safety
Defroster switch ON
IR
Front/rear window heater filaments ON
IR
Brake pedal depression increase
IR
Battery command (battery life)
IR
Power brake unit vacuum: -45 kPa {-338 mmHg, -13 inHg} or more
IR
Vehicle speed: 1 km/h {0.6 mph} or more
IR
Electric AT oil pump driver: Drive time 120 s or more
IR

*1  :For steering speed/angle, EHPAS standardizes the center value after learning the center value.


Engine restart control

•  When the engine restart control conditions are met, the PCM restarts the engine based on the following conditions:
―  Fuel injection control (fuel injection to specific cylinders (at initial point in expansion process))
•  From initial injection, fuel injected by pinpoint to cylinder during expansion process.During i-stop control (engine-stop), the PCM completes identification of cylinders based on the signal from the crankshaft position sensor and enables fuel injection to cylinders at the initial point in the expansion process.
―  Two-battery power supply system (sub battery electrical power)
•  When the engine restarts by i-stop control, electrical power supplied by the sub battery drives the starter.
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Indicator Light Command (MTX)

•  The PCM sends i-stop indicator light (green) and i-stop warning light (amber) illumination/flash commands to the instrument cluster according to the vehicle status.For display position, refer to Section 09.(See INSTRUMENT CLUSTER STRUCTURAL VIEW.)
•  The conditions for illuminating/flashing the i-stop indicator light (green)/i-stop warning light (amber) are as follows:
IS: Engine stopped via i-stop control
IR: Engine restarted via i-stop control

Classification

Operation conditions

Vehicle status

i-stop indicator/warning display

Other

Buzzer

Illuminates

Flashes

Illuminates

0.5 s

0.25 s

Directly after vehicle stop
IS enable condition from vehicle
IS conditions not met
IS inhibited (idle)
IS conditions met
IS
Green
i-stop
(engine-stop)
IS permit status
IS continues
Green
IR command via driver operation
Clutch pedal depressed (neutral)
IR
Switch to unsafe status via driver operation
In gear
IS continues
Green
Door opened
IS continues
Green
0.25 s intervals
Seat belt unfastened and door opened
Engine stall
Amber *1
Green *1
Indicator/warning all illuminated
0.25 s intervals
Hood opened
Engine stall
Amber
Indicator/warning all illuminated
IR via vehicle command
•  Battery command
•  Climate control command
•  Defroster switch ON
•  Front/rear window thermal filaments ON
IR
Green *2
•  Vehicle moves on road incline
•  Power brake unit vacuum reduced
•  Battery life
IR
Advanced key outside of vehicle
IR
Keyless control module
Normal buzzer
IR error
Engine restart (permitted 3 times)
IS continues
Green
IR not possible
Engine restart
(failure 3 times)
Engine stall
Amber
i-stop OFF switch operation
i-stop OFF operation
i-stop OFF switch ON (long press, 0.5 s or more)
IS not possible
Amber
Beep
1 time
i-stop recover operation
i-stop OFF switch OFF (long press, 0.5 s or more)
IS permitted
Amber*3
Beep
1 time
Malfunction
System malfunction
IS not permitted
(idle)
Amber

*1  :The IS illuminates green continuously from the point in time the seat belt is unfastened.If the door is opened thereafter, the illumination switches to amber (and beeper sounds 3 times) after the green illumination flashes (and beeper sounds 3 times), and the engine then stalls.
*2  :Flashes 3 times or more in a 2.5 s period from the IR command, and turns off during IR.(If user initiates IR within 2.5 s of IR command, flashing continues) In addition, performs IR after 3 s have elapsed since flashing started.
*3  :Turns off by operation of the i-stop OFF switch.

Indicator Light Command (ATX)

•  The PCM sends i-stop indicator light (green) and i-stop warning light (amber) illumination/flash commands to the instrument cluster according to the vehicle status.For display position, refer to Section 09.(See INSTRUMENT CLUSTER STRUCTURAL VIEW.)
•  The conditions for illuminating/flashing the i-stop indicator light (green)/i-stop warning light (amber) are as follows:
IS: Engine stopped via i-stop control
IR: Engine restarted via i-stop control
×: Applicable

Classification

Operation conditions

Vehicle status

i-stop indicator (Green)/warning display (Amber)

Indicator (other)

Buzzer

Illuminates

Flashes (0.5s)

Off

Illuminates

Driving
IS conditions not met
×
IS conditions met*7
Green
Vehicle parked
IS conditions not met*7
idle
Green*1
×
IS conditions met*7
IS
Green
i-stop function is operating
IS continues normally
The following conditions are met
•  Brake depressed
•  D-range
•  Steering wheel angle within 70 °
IS continues
Green
The following conditions are met
•  Brake released
•  D-range to N position
•  D-range→N position→P position
•  Steering wheel angle within 70 °
IR request (driver’s operation)
The following conditions are met
•  Brake released
•  D-range
•  Steering wheel angle is 70 ° or more
•  Evasive steering
IR
×*2
The following conditions are met
•  Brake released
•  N-range to D position
•  Steering wheel angle is 70 ° or more
•  Evasive steering
The following conditions are met
•  Brake depressed
•  D-range to M position
•  Steering wheel angle is 70 ° or more
•  Evasive steering
Switches to unsafe condition (driver’s operation)
•  Door, liftgate, or trunk opened
IS continues
0.25 s intervals
•  Seat belt unfastened and door opened
•  Driver seat belt unfastened
Engine stall
Amber
Same illumination as normal engine stall condition
0.25 s intervals
•  Hood opened
Engine stall
Amber
Same illumination as normal engine stall condition

Classification

Operation conditions

Vehicle status

i-stop indicator (Green)/warning display (Amber)

Indicator (other)

Buzzer

Illuminates

Flashes (0.5s)

Off

Illuminates

i-stop function is operating
IR request (vehicle request)
•  Battery command
•  Climate control command
•  Vehicle moves on road incline
•  Power brake unit vacuum reduced
IR
×*2
Advanced key outside of vehicle
IR
×*2
×*6
Keyless control module Normal buzzer
IR not possible
•  Cranking for 3 s or more when engine restarts
Engine stall
Amber
Same illumination as normal engine stall condition
IS implement permit/inhibit
•  i-stop OFF switch ON
IS not possible
Amber*3
Beep
1 time
•  i-stop OFF switch OFF
IS permitted
Amber*4
Beep
1 time
System malfunction
IS not permitted
Amber*5

*1  :Changes illumination to IS when the conditions are met for driver operation (brake pedal force).
*2  :No flashing, turns off when engine restarts.
*3  :Illuminates according to the i-stop OFF switch operation (long-press for 0.5 s or longer).
*4  :Turns off according to the i-stop OFF switch operation (long-press for 0.5 s or longer).
*5  :Illumination may be amber during transmission interruption from PCM.
*6  :Only when the advanced key is outside of the vehicle with the doors other than driver’s door open.
*7  :The i-stop (engine-stop control) permit conditions differ depending on the driving condition. (See i-stop indicator light (green) illumination/flashing condition.)

i-stop indicator light (green) illumination/flashing condition

•  The illumination/flashing conditions of the i-stop indicator light (green) differ depending on the i-stop (engine-stop control) permit condition.
•  The illumination/flashing conditions of the i-stop indicator light (green) are as follows:
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i-stop indicator light (green) illumination/flashing condition determination

i-stop (engine-stop control) permit condition item

A
Vehicle status
Vehicle is stopped in D-range
Cabin temperature
Climate control unit command
A/C temperature
Climate control unit command
Ambient temperature
-10—50 °C {14—122 °F}
i-stop OFF switch
OFF
Vehicle speed record
3km/h {2 mph} or more
Battery charge status
After engine start, full charge determined/not in charge recovery.
Battery fluid temperature
0—70 °C {32—158 °F}
Defroster switch
OFF
Front/rear window thermal filaments
OFF
Door switch
OFF
Hood switch
ON
Seat belt
Fastened
System status
i-stop related module normal
Time from engine start
8 s or more
Number of times starter is operated
Within 180,000 times
Number of times starter relay operated
Within 180,000 times
Engine coolant temperature
55—110 °C {131—230 °F}
Intake air temperature
100 °C {212 °F} or less
ATF temperature
40—110 °C {104—230 °F}
Elevation
1,500 m {4921 ft} (+300 m {984 ft}) or less
B
Vehicle speed
0 km/h {0 mph}
Brake switch
ON
(if ABS operates during deceleration, i-stop operation is inhibited.)
Accelerator pedal opening angle
Fully closed
Steering wheel operation speed
10 °/s or less
(EHPAS after learning center value)
Steering angle
-65—65 ° (center)
(EHPAS standardizes value after learning center value)
Advanced key
Must be verifiable
(If the auxiliary key is used, the i-stop operation is inhibited. The i-stop operation is also inhibited if the battery for the advanced key is depleted.)
Power brake unit vacuum
-47 kPa {-353 mmHg, -14 inHg} or less
Vehicle inclination angle
Within + 12% at horizontal
Time until engine-stop by i-stop control from vehicle stop
0.8 s or more
C
Brake fluid pressure
1.17 MPa {11.9 kgf/cm2, 170 psi} or more
(pedal force sufficient to suppress vehicle lurch when engine is restarted)


Two-battery power supply system

•  Main and sub-batteries have been adopted which ensure a reliability of the i-stop system (engine restart control).In addition, power supply voltage is assured in any number of situations by the switching of circuits according to 5 control modes.
•  The circuits are switched by the power relay, power drive relay, and charge relay.
Power relay
―  Supplies the power supply from the main battery to the starter.
Power drive relay
―  Supplies the power relay excitation current.
Charge relay
―  Connects the sub-battery and generator when charging the sub battery.

Engine start

•  When the engine is started, the starter operates by the power supply from the main and sub-batteries.
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While driving

•  The charge relay turns on and charging of the sub battery is performed.
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Engine stop control

•  The sub battery circuit is blocked, and supply of power is performed by the main battery only.
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Engine restart control

•  The starter is operated using the sub battery only.
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Sub battery malfunction

•  If the sub battery has a malfunction, the starter operates using the main battery.
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Electric AT oil pump driver control (ATX)

•  By ensuring line pressure while i-stop is operating, smooth startability after the engine is restarted has been realized. The electric AT oil pump operates via control by the electric AT oil pump driver, and line pressure is ensured while i-stop is operating by discharging oil.
•  The electric AT oil pump operates when the engine is stopped while i-stop is operating.
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System warning diagram

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