MASTER CYLINDER REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop]


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1.  Remove the main battery, sub battery and battery tray. (L.H.D.) (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

L.H.D.

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1
Nut
2
Connector
3
Bracket, wiring harness
4
Wiring harness
5
Bracket
6
Brake fluid level sensor connector
7
Reserve hose
8
Brake pipe
9
Master cylinder
10
Cap
11
Reserve tank
12
Cylinder component

R.H.D.

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1
Nut
2
Connector
3
Bracket, wiring harness
4
Wiring harness
5
Bracket
6
Brake fluid level sensor connector
7
Reserve hose
8
Brake pipe
9
Master cylinder
10
Cap
11
Reserve tank
12
Cylinder component


Reserve Hose Removal Note

1.  Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.

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Brake Pipe Removal Note

1.  Temporarily tighten the old master cylinder installation nuts.

2.  Remove the brake pipes from the master cylinder.

3.  Remove the old master cylinder installation nuts.


Brake Pipe Installation Note

1.  Temporarily tighten the old master cylinder installation nuts.

2.  Install the brake pipes.

3.  Remove the old master cylinder installation nuts.


Reserve Hose Installation Note

1.  Insert the reserve hose to the reserve tank until a click is heard.

2.  Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.