CYLINDER HEAD (I) ASSEMBLY [WITH DIESEL PARTICULATE FILTER]


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1. Assemble in the order indicated in the table.

1
Valve Seal
2
Valve
3
Lower valve spring seat
4
Valve spring
5
Upper valve spring seat
6
Valve keeper
7
Cylinder head gasket
8
Cylinder head
9
Engine coolant temperature sensor
10
Glow plug, Grow Plug Lead

Valve Seal Assembly Note

1. Assemble the SSTs so that depth L is as specified.

Depth L
IN: 20.5 mm
EX: 19.4 mm

2. Press the valve seal onto the valve guide by hand.

3. Tap the SSTs using a plastic hammer until its lower end touches the cylinder head.

Valve Keeper Assembly Note

1. Install the valve keeper using the SSTs.

Cylinder Head Assembly Note

1. Tighten the bolts in two or three steps in the order shown.

Tightening torque
29 N·m {3.0 kgf·m, 21.4 ft·lbf}

2. Put a paint mark on each bolt head.

3. Using the marks as a reference, tighten the bolts by turning each 90°-105° in the sequence shown.

4. Further tighten each bolt by turning another 90°-105°.

5. Further tighten each bolt by turning another 90°-105°.

Glow Plug, Glow Plug Lead Assembly Note

Caution
• Damaging heat-generating part of the plug can cause the plug to blow out. Do not use the plug if it is dropped from a height over 10 cm {3.9 in}.
• When installing the glow plug, tighten it one or more threads by hand, then further tighten using tool.