CYLINDER BLOCK (I) DISASSEMBLY [WITHOUT DIESEL PARTICULATE FILTER]


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1. Disassemble in the order indicated in the table.

1
Flywheel
2
End plate
3
Oil filter
4
Oil cooler
5
Oil filter body
6
Oil pan
7
Oil pipe
8
Oil strainer
9
Oil pan upper block
10
Rear cover
11
Oil pump
12
Thermostat
13
Water pump
14
Oil pump cover
15
Relief valve
16
Outer rotor
17
Oil pump body

Flywheel Disassembly Note

1. Hold the flywheel using the SST.

2. Loosen the bolts in two or three steps in the order shown.

Oil Pan Disassembly Note

1. Remove the oil pan mounting bolts.

2. Remove the sealant from the bolt threads.

3. Screw an oil pan bolt into the weldnut to make a small gap between the cylinder block and the oil pan.

4. Remove the oil pan using the separator tool.

Oil Pan Upper Block Disassembly Note

1. Loosen the oil pan upper block bolts in two or three steps in the order shown.

2. Remove the oil pan upper block

Rear Cover Disassembly Note

1. Remove the oil seal using a screwdriver protected with a rag.

Oil Pump Disassembly Note

1. Remove the oil seal using a screwdriver protected with a rag.