CYLINDER BLOCK (II) ASSEMBLY [WITHOUT DIESEL PARTICULATE FILTER]

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1. Assemble in the order indicated in the table.

1
Oil pump body
2
Relief valve
3
Outer rotor
4
Oil pump cover
5
Water Pump
6
Thermostat
7
Oil pump
8
Rear cover
9
Oil pan upper block
10
Oil Strainer
11
Oil pipe
12
Oil filter body
13
Oil cooler
14
Oil filter
15
Oil pan
16
End plate
17
Flywheel

Oil Pump Cover Assembly Note

1. Install the oil pump cover in the order shown.

2. Verify that the oil pump rotates smoothly when turned driven gear by hand.

Thermostat Assembly Note

1. Verity that the jiggle pin is aligned with the projection of the thermostat gasket as shown.

2. Install the thermostat and gasket into the thermostat cover, aligning the projection with the cover as shown.

Oil Pump Assembly Note

1. Apply clean engine oil to the oil seal.

2. Push the oil seal slightly in by hand.

3. Set the oil pump and SSTs.

4. Press the oil seal in evenly using the SST.

5. Apply silicone sealant to the oil pump housing continuously as shown.

Thickness
1.0-2.0 mm {0.040-0.078 in}

6. Install the oil pump.

Tightening torque
A: 19-25 N·m {1.9-2.6 kgf·m, 14-l8 ft·lbf}
B: 38-51 N·m {3.8-5.3 kgf·m, 2-38 ft·lbf}

Oil Pan Upper Block Assembly Note

1. Apply silicone sealant to the oil pan upper block as shown.

Thickness
2.0-3.0 mm {0.08-0.11 in}

2. Tighten the oil pan upper block bolts in two or three steps in the order shown.

Bolt No.

Tightening Torque

1-6

19-25 N·m

{1.9-2.6 kgf·m, 14-18 ft·lbf}

7-13

7.9-10.7 N·m

{80-110 kgf·cm, 69.5-95.4 in·lbf}

Rear Cover Assembly Note

1. Apply clean engine oil to the oil seal.

2. Push the oil seal slightly in by hand.

3. Press the oil seal in evenly using the SSTs.

Oil Pan Assembly Note

Caution
• If the bolts are reused, remove the old sealant from the bolt threads. Tightening a bolt that has old sealant on it can cause bolt hole damage.

1. Apply silicone sealant to the oil pan along the inside of the bolt holes and overlap the ends.

Thickness
2.5-3.5 mm {0.099-0.137 in}

2. Install the oil pan.

3. Hand tighten the flangeless bolts and tighten the flanged bolts.

Flywheel Assembly Note

1. Hold the flywheel using the SST.

2. Clean the crankshaft thread holes before installing the new lock bolts.

3. Tighten the bolts in two or three steps in the order shown.