SECONDARY SHAFT COMPONENTS DISASSEMBLY


id051500803400

1. Disassemble in the order indicated in the table.

1
Bearing
2
Secondary 4th gear
3
Retaining ring
4
Secondary 3rd gear
5
Friction damper
6
Inner cone
7
Double cone
8
2nd gear
9
Synchronizer ring
10
Retaining ring
11
1st/2nd clutch hub component
12
1st gear
13
Synchronizer ring
14
Inner cone
15
Double cone
16
Bearing
17
Secondary shaft gear
18
Synchronizer key spring
19
Clutch hub sleeve (reverse gear)
20
Synchronizer key
21
1st/2nd clutch hub

Bearing and Secondary 4th Gear Disassembly Note

1. Remove the bearing and secondary 4th gear using the SST.

Secondary 3rd Gear and 2nd Gear Disassembly Note

1. Remove the retaining ring.

2. Shift the gears to 1st gear.

3. Remove the secondary 3rd gear and 2nd gear using the SST.

1st/2nd Clutch Hub Component, 1st Synchronizer Ring, and 1st Gear Disassembly Note

1. Remove the retaining ring.

2. Remove the 1st/2nd clutch hub component, 1st synchronizer ring, and 1st gear using a press.

Bearing (Secondary Shaft End) Disassembly Note

1. Remove the bearing using the SST.