REVERSE IDLER GEAR COMPONENTS DISASSEMBLY/ASSEMBLY


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1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.

.

1
Roll pin
2
Reverse idler gear support
3
Washer
4
Reverse idler gear
5
Washer
6
Reverse clutch hub sleeve
7
Synchronizer key spring
8
Reverse synchronizer ring
9
Reverse idler gear
10
Friction damper
11
Reverse idler gear shaft
12
Needle bearing
13
Thrust washer
14
Clip

Thrust Washer Assembly Note

1. Align the tabs of the friction damper and thrust washer and assemble.

2. Measure the dimension A as shown in the figure.

• If not within the specification, select a suitable thrust washer from the table below so that the dimension is within the specification.
Reverse idler gear component dimension
57.0-57.5 mm {2.244-2.263 in}

Reverse thrust washer thickness (mm {in})

2.04 {0.080}
2.24 {0.088}
2.09 {0.082}
2.29 {0.090}
2.14 {0.084}
2.34 {0.092}
2.19 {0.086}
2.39 {0.094}