THERMOSTAT REMOVAL/INSTALLATION[ZJ, ZY, Z6]

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Warning

•  Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION[ZJ, ZY, Z6].)

2.  Disconnect the negative battery cable.

3.  Remove the under cover.

4.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT[ZJ, ZY, Z6].)

5.  Disconnect the lower radiator hose from the thermostat.

6.  Remove in the order indicated in the table.

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1	Thermostat cover
2	Thermostat (See Thermostat Installation Note.)

7.  Install in the reverse order of removal.

8.  Add engine coolant. (See ENGINE COOLANT REPLACEMENT[ZJ, ZY, Z6].)

9.  Inspect the system for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION[ZJ, ZY, Z6].)

Thermostat Installation Note

1.  Install the thermostat into the thermostat case with the jiggle pin at the top.

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