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RADIATOR REMOVAL/INSTALLATION[MZ-CD 1.6 (Y6)]
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1. Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION[MZ-CD 1.6 (Y6)].)
2. Disconnect the negative battery cable.
3. Remove the engine cover.
4. Remove the air cleaner and hose. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION[MZ-CD 1.6 (Y6)].)
5. Remove the air pipe and hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION[MZ-CD 1.6 (Y6)].)
6. Remove the under cover.
7. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT[MZ-CD 1.6 (Y6)].)
8. Disconnect the coolant reserve hose from the radiator.
9. Set the front wiring harness out of the way.
10. Remove in the order indicated in the table.
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1
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Fan control module connector
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2
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Cooling fan component
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3
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Inter cooler hose
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4
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Radiator lower hose
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5
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Radiator upper hose
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6
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Radiator mount
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7
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Radiator
(See Radiator Removal Note.)
(See Radiator Installation Note.)
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11. Install in the reverse order of removal.
12. Add engine coolant.(See ENGINE COOLANT REPLACEMENT[MZ-CD 1.6 (Y6)].)
13. Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION[MZ-CD 1.6 (Y6)].)
Cooling Fan Component Removal Note
1. Unlock the lower side tab A at two points by pressing the cooling fan side tab, remove the upper side tab A at two points, then remove the cooling fan component from the radiator.
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Radiator Removal Note
1. Remove the condenser from the radiator with the pipes still connected, by pressing the radiator side tab to unlock the tab B on the condenser.
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2. Remove rubber mount A from the mount installation hole.
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3. Tilt the radiator to the engine side.
4. Remove rubber mount B from the mount installation hole.
5. Remove the radiator from below.
Radiator Installation Note
1. Install the condenser to the radiator by aligning lower side tab B with the radiator side tab, install upper tab B, then install lower side tab B.
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2. Install the radiator.
Cooling Fan Component Installation Note
1. Insert tab A to the radiator to install the cooling fan component.
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