5TH/6TH GEAR AND HOUSING PARTS DISASSEMBLY [TYPE B]

id051500810213

1. Disassemble in the order indicated in the table.

Caution
• If any old sealant gets into the transaxle during installation of the transaxle case, trouble may occur in the transaxle. Remove any old sealant from the transaxle case and clutch housing, and with cleaning fluids.

.

1
Rear cover
2
Locknut (primary shaft)
3
Locknut (secondary shaft)
4
Bearing (primary shaft)
5
6th gear
6
Gear sleeve
7
Bearing (secondary shaft)
8
Secondary 6th gear
9
6th synchronizer ring
10
Synchronizer key spring
11
5th/6th shift fork
12
5th/6th clutch hub component
13
Synchronizer key spring
14
5th synchronizer ring
15
5th gear
16
Gear sleeve
17
Spacer
18
Secondary 5th gear
19
Lock bolt
20
Back-up light switch
21
Guide bolt
22
Lock bolt
23
Bolt and washer
24
Spring
25
Push pin component
26
Neutral switch
27
Transaxle case component
28
Magnet
29
Roll pin
30
O-ring
31
Crank lever shaft
32
Crank lever component
33
5th/reverse shift rod
34
5th/reverse shift rod end
35
Reverse shift fork
36
Reverse idler gear component
37
Pin
38
Inner shift lever
39
Push pin component and spring
40
Shift fork and shift rod component
41
Primary shaft gear component
42
Secondary shaft gear component
43
Differential component
44
Clutch housing
45
3rd/4th shift fork
46
Interlock sleeve
47
Control lever
48
1st/2nd shift fork
49
Control end
50
Control rod
51
Clutch hub sleeve
52
Clutch hub

Locknut Disassembly Note

1. Assemble the SST.

2. Lift the transaxle and mount it on the SST.

3. Lock the primary shaft with the SST.

4. Shift to 1st gear to lock the rotation of the primary shaft.

5. Bend back the caulking of locknuts using a chisel.

6. Remove the locknuts from the primary and secondary shafts.

Bearing, 6th Gear and Secondary 6th Gear Disassembly Note

1. Shift the 5th/6th shift fork to 5th.

Caution
• Set the tab of the SST securely as shown in the figure.

2. Remove the bearing (primary shaft) and 6th gear using the SST.

3. Remove the gear sleeve.

4. Remove the bearing (secondary shaft) and secondary 6th gear using the SST.

Shift Fork and Shift Rod Component, Primary Shaft Gear Component and Secondary Shaft Gear Component Disassembly Note

1. Remove the pin using pliers.

2. Push the push pin component, spring and inner shift lever as shown in the figure.

3. Remove the shift fork and shift rod component, primary shaft gear component and secondary shaft gear component at the same time.

4. Separate the shift rod and shift fork component from each of the clutch hub sleeves.