INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop]
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1. Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
3. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
4. Disconnect the wiring harness.
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
Step 1
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1
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MAF/IAT sensor
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2
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Ventilation hose
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3
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Air cleaner cover
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4
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Resonance chamber
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5
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Air hose
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6
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Air cleaner element
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7
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Air cleaner case
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8
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Fresh-air duct (No.3)
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9
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Fresh-air duct (No.2)
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10
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Fresh-air duct (No.1)
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Step 2
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1
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Water hose
(SeeWater Hose Removal Note.)
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2
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Throttle body
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3
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Vacuum hose
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4
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Variable swirl solenoid valve
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5
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Vacuum hose
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6
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Variable intake air solenoid valve
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7
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Vacuum hose
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8
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Intake manifold
(See Intake Manifold Removal Note.)
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Air Cleaner Cover Removal Note
1. Remove the air cleaner cover and resonance chamber and air hose a as single unit.
2. Remove the air cleaner cover.
Fresh-Air Duct (No.1) Removal Note
1. Remove the cooling fan. (See COOLING FAN COMPONENT REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
2. Remove the fresh-air duct (No.1).
Water Hose Removal Note
1. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZR 2.0 DISI i-stop].)
2. Disconnect the water hose.
Intake Manifold Removal Note
1. Remove the aerodynamic under cover No.2. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)
2. Remove the EGR pipe. (See EGR PIPE REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
3. Remove all clips for securing wiring harnesses from the intake manifold.
4. Disconnect the vacuum hoses connecting the intake manifold.
5. Remove the intake manifold.
Air Hose Installation Note
1. Adjust the convex of the throttle body to the recess of the air hose.
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