BATTERY REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5]

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1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

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1	Battery cover (See Battery Cover Removal Note.) (See Battery Cover Installation Note.)
2	Negative battery cable (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [MZR 2.0, MZR 2.5].)
3	Positive battery cable
4	Battery box (See Battery Box Installation Note.)
5	Battery clamp (See Battery Clamp Installation Note.)
6	Battery (See Battery Installation Note.)
7	Set bolt (See Set Bolt Removal Note (With Set Bolt).) (See Set Bolt Installation Note (With Set Bolt) .)
8	PCM cover No.1 (See PCM Cover No.1 Installation Note (Without Set Bolt).)
9	PCM connectors (See PCM REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)
10	Battery tray and PCM component

Battery Cover Removal Note

Caution

•  To prevent component damage, stand at the front of the vehicle and remove the battery cover one side at a time.

•  When pulling the clips, do not apply excessive force to a clip using the screwdriver or pair of pliers.

•  If excessive force is applied to the clips, they could be damaged. When removing the battery cover, use the following procedure to prevent damaging the clips.

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1.  Remove the battery cover using the following procedure.

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(1)  Pull the clip (LH) in the outward direction (approx. 4 mm {0.2 in}) and disengage the battery cover tabs.

(2)  Pull the clip (RH) in the outward direction (approx. 4 mm {0.2 in}) and disengage the battery cover tabs.

(3)  Remove the battery cover.

Set Bolt Removal Note (With Set Bolt)

1.  Drill the set bolts using a drill bit with a diameter larger than the shanks until the heads are removed.

•  If the shanks are remained, remove them using locking pliers.

2.  Clean all foreign material from the PCM connectors.

PCM Cover No.1 Installation Note (Without Set Bolt)

1.  Install with PCM cover No.1 hooks B aligned with the PCM cover No.2 holes at two points.

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2.  Install the PCM cover No.1 to the PCM cover No.2 hook.

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Set Bolt Installation Note (With Set Bolt)

1.  Install new set bolts and temporarily tighten them first, then tighten them until the necks of the bolts break off.

Battery Clamp Installation Note

1.  Assemble the battery clamp so that the arrow on it is pointed toward the front of the vehicle.

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Battery Installation Note

Caution

•  Install the battery so that is does not contact the clips to avoid damaging the battery tray.

Battery Box Installation Note

1.  Assemble with battery box hooks E aligned with the battery tray holes at two points.

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Battery Cover Installation Note

1.  Install with battery cover hooks A aligned with the battery tray holes at two points.

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2.  Install with battery cover hooks D aligned with the battery tray flange at four points.

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3.  Set the battery cover to battery tray hooks C at two points.

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