NO.23 A/C DOES NOT WORK SUFFICIENTLY [ZY, Z6]


id0103b9802900

23

A/C DOES NOT WORK SUFFICIENTLY.

DESCRIPTION
The A/C compressor magnetic clutch does not engage when the A/C switch is turned on.
POSSIBLE CAUSE
•  Improper refrigerant charging amount
•  Open A/C magnetic clutch
•  Open circuit in wiring harness between A/C relay and A/C magnetic clutch
•  Poor GND of A/C magnetic clutch
•  Refrigerant pressure switch is stuck open.
•  A/C relay is stuck open.
•  Seized A/C compressor
•  Open circuit in wiring harness between A/C switch and PCM through both refrigerant pressure switch and A/C amplifier

Diagnostic procedure

STEP

INSPECTION

RESULTS

ACTION

1
Connect the WDS or equivalent to the DLC-2.
Retrieve any continuous memory, KOEO and KOER DTCs using WDS or equivalent.
Are there any DTCs displayed?
Yes
DTC is displayed:
Go to the appropriate DTC inspection.
No
No DTC is displayed:
Go to the next step.
2
Disconnect the A/C compressor connector.
Start the engine and turn the A/C switch on.
Is there correct voltage at the
A/C compressor magnetic clutch terminal?
Specification
0.5—1.5 mm {0.02—0.05 in}
Yes
Inspect for GND condition of the magnetic clutch on the A/C compressor.
•  If GND condition is normal, inspect for open circuit magnetic clutch coil.
No
Go to the next step.
3
Disconnect the refrigerant pressure switch connector.
Connect jumper wire between
A/C high-pressure switch terminals.
Connect jumper wires between refrigerant pressure switch terminals.
Connect WDS or equivalent to DLC-2.
Access AC_REQ PID.
Turn the ignition switch to the ON position position.
Turn the A/C switch on and set the blower fan at any speed.
Does AC_REQ PID read On?
Yes
Inspect the refrigerant pressure switch operation.
•  If the switch is normal, go to the next step.
No
Inspect for following:
•  A/C switch is stuck open.
•  Open circuit in wiring harness between refrigerant pressure switch and PCM terminal 1Q
•  Open circuit of blower motor fan switch and resistor (if blower motor does not operate)
•  Evaporator temperature sensor and A/C amplifier
4
Remove jumper wire from the switch connector.
Reconnect connector to the refrigerant pressure switch.
Start the engine and turn the A/C switch on.
Does the fan operate?
Yes
Inspect for stuck open the A/C relay.
Replace if necessary.
No
Inspect following and repair or replace if necessary:
•  Refrigerant charging amount
•  A/C compressor for being seized
5
Verify test results.
•  If normal, return to diagnostic index to service any additional symptoms.
•  If malfunction remains, inspect related Service information perform repair or diagnosis.
―  If vehicle repaired, troubleshooting completed.
―  If vehicle not repaired or additional diagnostic information not available, replace the PCM.