SECONDARY SHAFT COMPONENTS DISASSEMBLY


id051500803400

1. Disassemble in the order indicated in the table.

1
Bearing
2
Secondary 4th gear
3
Retaining ring
4
Secondary 3rd gear
5
Friction damper
6
2nd gear
7
Inner cone
8
Double cone
9
2nd synchronizer ring
10
Retaining ring
11
1st/2nd clutch hub component
12
1st synchronizer ring
13
Double cone
14
Inner cone
15
1st gear
16
Friction damper
17
Bearing
18
Secondary shaft gear
19
Synchronizer key spring
20
Clutch hub sleeve (reverse gear)
21
Synchronizer key
22
1st/2nd clutch hub

Bearing and Secondary 4th Gear Disassembly Note

1. Remove the bearing and secondary 4th gear using the SST.

Secondary 3rd Gear and 2nd Gear Disassembly Note

1. Remove the retaining ring.

2. Shift the gears to 1st gear.

3. Remove the secondary 3rd gear and 2nd gear using the SST.

1st/2nd Clutch Hub Component, 1st Synchronizer Ring, and 1st Gear Disassembly Note

1. Remove the retaining ring.

2. Remove the 1st/2nd clutch hub component, 1st synchronizer ring, double cone, inner cone, and 1st gear using a press.

Bearing (Secondary Shaft End) Disassembly Note

1. Remove the bearing using the SST.