FUEL PUMP UNIT REMOVAL/INSTALLATION [MZR 2.0 DISI]

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Warning

•  Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to “BEFORE SERVICE PRECAUTION”.

•  Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, before performing the fuel pump unit removal/installation, always complete the “Fuel Leak Inspection After Fuel Pump Unit Installation”.

1.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [MZR 2.0 DISI].)

2.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI].)

3.  Perform the following procedure.

4SD

1.  Remove the rear seat cushion. (See REAR SEAT CUSHION REMOVAL/INSTALLATION [4SD].)

5HB/WAGON

1.  Lift up the rear seat cushion. (See REAR SEAT REMOVAL/INSTALLATION [5HB/WAGON].)

4.  Remove the service hole cover.

5.  Disconnect the following parts shown in the figure.

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(1)  Fuel pump unit connector

(2)  Evaporative hose

(3)  Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 2.0 DISI]

6.  Remove in the order indicated in the table.

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1	Fuel pump unit
2	Packing

7.  Install in the reverse order of removal.

8.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [MZR 2.0 DISI].)