PCM REMOVAL/INSTALLATION [MZR 2.0 DISI]


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1.  Disconnect the negative battery cable.

2.  Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [MZR 2.0 DISI].)

3.  Remove the air cleaner component.(See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 2.0 DISI].)

4.  Remove in the order indicated in the table.

With set bolt

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1
PCM cover
2
PCM connector
3
PCM bracket No.1
4
PCM
5
PCM bracket No.2

Without set bolt

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1
PCM cover
2
PCM connector
3
PCM bracket No.1
4
PCM
5
PCM bracket No.2

5.  Install in the reverse order of removal.

6.  When replacing the PCM on the vehicles, perform the following:

•  PCM configuration (See PCM CONFIGURATION [MZR 2.0 DISI].)


Set Bolt Removal Note

1.  Drill the set bolts using a drill bit with a diameter larger than the shanks until the heads are removed.

•  If the shanks are remained, remove them using locking pliers.

2.  Clean all foreign material from the PCM connectors.


Set Bolt Installation Note

1.  Install new set bolts and temporarily tighten them first, then tighten them until the necks of the bolts break off.