INTAKE SHUTTER VALVE REMOVAL/INSTALLATION [SKYACTIV-D 2.2]
id0116e1708200
Replacement Part
Gasket
Quantity: 1
Location of use: Intake shutter valve
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Operation After Replacing Intake Shutter Valve
1. If the intake shutter valve is replaced, perform the following procedure.
STEP |
ACTION |
PAGE/CONDITION |
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1
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Perform intake shutter valve initialization procedure.
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2
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Switch the ignition off.
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—
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3
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Wait for 30 s.
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—
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4
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Switch the ignition ON (engine off).
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—
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5
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Perform KOEO self-test procedure.
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6
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Perform KOER self-test procedure.
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Intake Shutter Valve Removal/Installation
1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)
2. Remove front under cover No.1 and front under cover No.2. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.) (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
3. Remove the charge air cooler outlet hose. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
4. Remove the cooling system cap.
5. Remove in the order shown in the figure.
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1
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Intake shutter valve connector
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2
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Water hose No.1
(See Water hose No.1 removal note.)
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3
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Water hose No.2
(See Water hose No.2 removal note.)
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4
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Intake shutter valve
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6. Install in the reverse order of removal.
7. Refill the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-D 2.2].)
Water hose No.1 removal note
1. Remove the coolant reserve tank. (See COOLANT RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
2. Remove the terminal B cable installation nut of starter. (See STARTER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
3. Disconnect the wiring harness clip shown in the figure.)
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4. Disconnect the water hose No.1 from the intake shutter valve and plug the water hose No.1 quickly.
Water hose No.2 removal note
1. Disconnect the water hose No.2 from the intake manifold and plug the intake manifold quickly.
2. Remove the following parts as a single unit.
3. Remove the water hose No.2
Water hose No.2 installation note
1. Install water hose No.2 as shown in the figure.
Intake shutter valve side
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Intake manifold side
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Water hose No.1 installation note
1. Install water hose No.1 as shown in the figure.
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