FRONT BUMPER DISASSEMBLY/ASSEMBLY


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1.  Remove the following parts:

(1)  Headlight cleaner cover (with headlight cleaner system) (See HEADLIGHT CLEANER COVER REMOVAL/INSTALLATION.)
(2)  Headlight cleaner actuator (with headlight cleaner system) (See HEADLIGHT CLEANER ACTUATOR REMOVAL/INSTALLATION.)
(3)  Headlight cleaner hose (with headlight cleaner system) (See HEADLIGHT CLEANER HOSE REMOVAL/INSTALLATION.)
(4)  Active bonnet sensor wiring harness (with active bonnet) (See ACTIVE BONNET SENSOR WIRING HARNESS REMOVAL/INSTALLATION.)
(5)  Front ultrasonic sensor short-cord (with parking sensor system) (without active bonnet) (See FRONT ULTRASONIC SENSOR REMOVAL/INSTALLATION.)
(6)  Radiator grille (See RADIATOR GRILLE REMOVAL/INSTALLATION.)
(7)  Front ultrasonic sensor (with parking sensor system) (See FRONT ULTRASONIC SENSOR SHORT-CORD REMOVAL/INSTALLATION.)
(8)  Active bonnet sensor (with active bonnet) (See ACTIVE BONNET SENSOR REMOVAL/INSTALLATION.)

2.  Disassemble in the order indicated in the table.

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1
Front bumper cover No.1
2
Rivet A
3
Seal plate
4
Front bumper cover No.2
5
Protector
6
Cap
7
License plate holder cap (with license plate holder type A)
8
Rivet B (with license plate holder)
9
License plate holder (with license plate holder)
10
Towing hook cover
11
Front bumper face

3.  Assemble in the reverse order of disassembly.


Rivet Removal Note

1.  When removing the rivet, perform the following procedure:

(1)  Secure the rivet pin from the front bumper face inside using needle-nose pliers.
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(2)  Use the following drill diameter.
Drill diameter:
Rivet A: 4.1 mm {0.16 in}
Rivet B: 4.9 mm {0.19 in}
Caution
•  If an inappropriate drill diameter is used, the front bumper face may be damaged.
(3)  Remove the rivet flange using a drill and remove the rivet.
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(4)  Remove any rivet shavings from the front bumper face.