A/C UNIT DISASSEMBLY/ASSEMBLY


id071100800300

Note
• There are three A/C unit types.
- Type A: With expansion valve cover
- Type B: With expansion valve cover and adhesive polyurethan
- Type C: With plate and adhesive polyurethan

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.

1
Duct (1)
2
Polyurethane protector (1)
3
Polyurethane protector (2) (R.H.D., L.H.D. type C)
4
Airflow mode actuator (full-auto air conditioner)
5
Airflow mode rod (manual air conditioner)
6
Airflow mode main link
7
Airflow mode sub link (1) (manual air conditioner)
8
Airflow mode sub link (2)
9
Airflow mode sub link (3)
10
Airflow mode crank
11
Airflow mode rod holder (manual air conditioner)
12
Air mix actuator (full-auto air conditioner)
13
Air mix rod
14
Air mix crank (1)
15
Air mix link (1)
16
Air mix crank (2)
17
Air mix link (2) (manual air conditioner)
18
Air mix rod holder
19
Wire clamp (manual air conditioner)
20
Heater core
21
Resistor (manual air conditioner)
22
Power MOS FET (full-auto air conditioner)
23
Duct (2)
24
Adhesive polyurethane (1)
25
Outlet pipe
26
Expansion valve
27
Adhesive polyurethane (2)
28
Duct (3)
29
Water temperature sensor (full-auto air conditioner)
30
A/C case (3)
31
A/C case (1)
32
A/C case (2)
33
Sensor clamp
34
Evaporator temperature sensor
35
Evaporator

Evaporator Temperature Sensor Assembly Note

1. Assemble the evaporator temperature sensor as shown in the figure.

Sensor Clamp Assembly Note

1. Attach the sensor clamp as shown in the figure.

A/C Case Assembly Note

1. Before assembling the A/C case, apply sealant (one-component, non-solvent, non-alcohol type) to the groove along the joint where A/C case (1) and A/C case (3) are joined. Make sure to apply sealant completely around the whole periphery of the joint, and that there are no gaps.

Adhesive polyurethane (2) Assembly Note

1. Attach the adhesive polyurethane (2) as shown in the figure.

2. After assembling the outlet pipe as shown in the figure, attach the adhesive polyurethane (2) so that it adheres around the hipressure side of the outlet pipe.

Adhesive polyurethane (1) Assembly Note

1. Attach the adhesive polyurethane (2) as shown in the figure.