PRIMARY SHAFT COMPONENTS ASSEMBLY

D6E051517040103

1. Assemble in the order shown in the figure.


1	Primary shaft
2	Front bearing inner race (See Front Bearing Inner Race Assembly Note.)
3	Snap ring
4	4th gear (See 4th Gear Assembly Note.)
5	Spacer
6	3rd gear (See 3rd Gear Assembly Note.)
7	6th gear (See 6th Gear Assembly Note.)
8	Rear bearing (See Rear Bearing Assembly Note.)
9	Snap ring (See Rear Bearing Snap Ring Assembly Note.)

Front Bearing Inner Race Assembly Note

1. Assemble the front bearing inner race using the SSTs and a press.

4th Gear Assembly Note

1. Install the 4th gear using the SST and a press.

3rd Gear Assembly Note

1. Install the 3rd gear using the SST and a press.

6th Gear Assembly Note

1. Install the 6th gear using the SST and a press.

Rear Bearing Assembly Note

1. Install the rear bearing using the SST and a press.

Rear Bearing Snap Ring Assembly Note

1. Install a new snap ring to the primary shaft.

2. Measure the clearance between the snap ring and the rear bearing inner race.

• If not within the specification, adjust it by selecting a proper snap ring from below.

Clearance between primary shaft rear bearing and snap ring

0.0-0.1 mm {0.0000-0.0039 in}

Snap ring size

Identification mark

Thickness (mm {in})

Identification mark

Thickness (mm {in})

A

1.80 {0.071}

3

2.20 {0.087}

B

1.85 {0.073}

4

2.25 {0.089}

C

1.90 {0.075}

5

2.30 {0.091}

D

1.95 {0.077}

6

2.35 {0.093}

E

2.00 {0.079}

F

2.40 {0.094}

0

2.05 {0.081}

G

2.45 {0.096}

1

2.10 {0.083}

H

2.50 {0.098}

2

2.15 {0.085}

-

Identification mark	Thickness (mm {in})	Identification mark	Thickness (mm {in})
A	1.80 {0.071}	3	2.20 {0.087}
B	1.85 {0.073}	4	2.25 {0.089}
C	1.90 {0.075}	5	2.30 {0.091}
D	1.95 {0.077}	6	2.35 {0.093}
E	2.00 {0.079}	F	2.40 {0.094}
0	2.05 {0.081}	G	2.45 {0.096}
1	2.10 {0.083}	H	2.50 {0.098}
2	2.15 {0.085}	-