EGR VALVE REMOVAL/INSTALLATION [MZR-CD (RF Turbo)]


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Note
•  If the EGR valve is replaced, always perform each adjustment procedure using the following steps.

STEP

ACTION

PAGE/CONDITION

1
Replace the EGR valve.
2
Start the engine.
Verify that the MIL does not illuminate.
3
Switch the ignition to off.
4
Switch the ignition to on (Engine off).
5
Perform KOEO self-test procedure.
6
Perform intake shutter valve/EGR valve initialization procedure.
Engine coolant temperature 60—95 °C {140—203 °F}.
7
Switch the ignition to off.
8
Wait for 20 s.
9
Start the engine.
10
Perform KOER self-test procedure.
Warm up until the exhaust gas temperature (EXHTEMP1, EXHTEMP2, EXHTEMP3 PID) is 100 °C {212 °F} or more.
11
Switch the ignition to off.

1.  Disconnect the negative battery cable.

2.  Remove the engine cover.

3.  Disconnect the EGR valve connector

4.  Remove in the order indicated in the table.

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1
EGR pipe
2
EGR valve

5.  Install in the reverse order of removal.


EGR Pipe Installation Note

1.  Temporarily tighten the EGR pipe bolts.

2.  Tighten the EGR pipe nuts.

Tightening torque
19—25 N·m {2.0—2.5 kgf·m, 15—18 ft·lbf}

3.  Tighten the EGR pipe bolts.

Tightening torque
19—25 N·m {2.0—2.5 kgf·m, 15—18 ft·lbf}