ROTOR ASSEMBLY

1. Assemble in the order indicated in the table.

Oil Seal Spring Assembly Note

1. Assemble the oil seal spring with the identification color upward.

Spring Identification Color

Caution

• It is possible that the identification color may not be visible when reusing the oil spring. In that case, assemble the rounded end towards the rotor side and the squared end upward.

• Be careful when assembling the oil seal spring of the front and rear rotor since each spring of the engine front side and engine rear side are the same.

Note

• Either one of the two rotation lock slots on the oil seal can be used as a reference.

• Assemble the rounded end within 0-15 mm {0-0.59 in} away from the oil seal spring rotation lock.

O-Ring Assembly Note

1. Apply petroleum jelly to a new O-ring.

2. Assemble the O-ring to the oil seal.

Note

• Assemble the thicker O-ring to the inner oil seal (small radius), and the thinner O-ring to the outer oil seal (large radius).

Oil Seal Assembly Note

1. Temporarily install the oil seal with the squared end of the oil seal spring fit into the slot of the oil seal.

2. Push in the oil seal using an old oil seal.

3. Verify that the stroke of the oil seal is smooth and there is no catching by pushing the oil seal with your hand.

Cut-Off Seal Spring Assembly Note

1. Assemble the cut-off seal spring with the spring end turned upward.

Note

• When replacing a cut-off seal with a new one, assemble the seal with the pink surface facing upward.

Cut-Off Seal Assembly Note

1. Assemble the cut-off seal so that it does not run over the rotation lock pin.