INTAKE MANIFOLD DISASSEMBLY/ASSEMBLY [13B-MSP]

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1.  Remove the intake manifold. (See INTAKE MANIFOLD REMOVAL/INSTALLATION [13B-MSP].)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

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1
Bracket
2
APV motor
(See APV Motor Installation Note.)
3
VDI valve
4
SSV
5
Gasket
6
APV
(See APV Removal Note.)
(See APV Installation Note.)
7
Intake manifold


APV Removal Note

1.  Rotate the APV gear by hand to a position which allows removal of the APV installation bolt.

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2.  Remove the APV installation bolt and the APV.


APV Installation Note

Caution
•  To prevent damage to the APV installation bolt, be careful not to perform the following:
―  Do not tighten the APV installation bolt to a torque which exceeds the specification.
―  Do not apply part cleaner to the threads of the APV installation bolt.

1.  Install the APV using a new APV installation bolt.

Tightening torque
0.9—1.2 N·m {9.2—12 kgf·cm, 8.0—10 in·lbf}

2.  Rotate the APV gear manually with the APV pointed perpendicular to the ground and verify that the APV can be rotated smoothly.

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APV Motor Installation Note

1.  Install the intake manifold. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [13B-MSP].)

2.  Rotate the APV gear manually and verify that it can be rotated smoothly (approx. three-quarter rotation).

•  If the gear cannot be rotated smoothly, clean the internal ports of the housing and the areas around the APV.

3.  Install a new gasket, APV motor and bracket.

Tightening torque
6.9—9.8 N·m {71—99 kgf·cm, 62—86 in·lbf}