MAIN DRIVE GEAR AND MAINSHAFT COMPONENT DISASSEMBLY


BHE051117050101

1. Disassemble in the order indicated in the table.

1
Main drive gear component
2
Synchronizer ring
3
Needle bearing
4
Snap ring (bearing)
5
Bearing
6
Main drive gear
7
Snap ring (6th gear)
8
1st gear
9
6th gear
10
Bearing
11
Inner race
12
Needle bearing
13
Synchronizer ring
14
Middle ring
15
Inner ring
16
Steel ball
17
2nd gear
18
Clutch hub component (1st/2nd)
19
Synchronizer ring
20
Middle ring
21
Inner ring
22
Needle bearing
23
Snap ring (reverse gear)
24
Reverse gear
25
Clutch hub component (5th/reverse)
26
Synchronizer ring
27
Needle bearing
28
Mainshaft
29
Clutch hub sleeve
30
Steel ball, synchronizer key spring
31
Synchronizer key
32
Clutch hub

Bearing Disassembly Note

1. Remove the bearing using the SST.

1st Gear Disassembly Note

1. Shift the clutch hub component (1st/2nd) to the 2nd gear.

2. Remove the 6th gear, bearing and 1st gear together using the SST and a press.

2nd Gear Disassembly Note

1. Remove the clutch hub component (1st/2nd) and 2nd gear together using the SST and a press.

Reverse Gear Disassembly Note

1. Remove the clutch hub component (5th/reverse) and reverse gear together using the SST and a press.