FUEL INJECTOR REMOVAL/INSTALLATION[L3]


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1.  Perform the "Fuel Line Safety Procedure" referring to the BEFORE SERVICE PRECAUTION. (See BEFORE SERVICE PRECAUTION[L3].)

2.  Disconnect the negative battery cable.

3.  Disconnect the ignition coil connector.

4.  Remove the fuel distributor cover.

5.  Disconnect the fuel injector connector.

6.  Remove in the order indicated in the figure.

7.  Install in the reverse order of removal.

8.  Inspect all related parts by performing AFTER SERVICE PRECAUTION. (See AFTER SERVICE PRECAUTION[L3].)

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1
Quick release connector
2
Fuel distributor
3
Injector clip
4
Fuel injector


Fuel Injector Removal Note

Caution
•  The injector cannot be connected correctly with a deformed clip. It will also cause the injector to rotate. Therefore, always replace the clip when the injector is removed.

1.  Insert a flathead screwdriver between the injector cup and clip finger.

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Note
•  When pushing the clip finger outward, deform the finger until it is detached completely from the cup notch.
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2.  Push the clip finger outward using a flathead screwdriver and remove it from the injector cup.

3.  Pull out the injector and clips.

4.  Remove the clips from the fuel injector using the following procedure:

(1)  Hold the clip using pliers.
(2)  Pull the clips parallel to the injector groove and remove them from the injector.
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(3)  Discard the clips.


Fuel Injector Installation Note

1.  Apply a small amount of clean oil to the injector groove and a new O-ring.

2.  Temporarily attach a new clip to the injector groove.

Note
•  When the clip is installed correctly, the central area of the injector and the clip finger positions are aligned.

3.  Hold the injector firmly and push the clip into the injector until the clip stops sliding.

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4.  Verify the correct injector connector position, and press the injector clips into the injector cup. Continue pressing until the clip contacts the lower surface of the injector cup.

5.  Verify that the injector and clips are correctly installed with the clip locked onto the injector cup notch.