5TH/REVERSE GEAR AND HOUSING PARTS DISASSEMBLY


BME051501029303

1. Disassemble in the order indicated in the table.

Caution
• If any old sealant gets into the transaxle during installation of the transaxle case, trouble may occur in the transaxle. Remove any old sealant from the transaxle case and clutch housing, and with cleaning fluids.

.

1
Rear cover
2
Locknut (primary shaft)
3
Locknut (secondary shaft)
4
5th/reverse shift fork
5
5th/reverse clutch hub component
6
5th synchronizer ring
7
5th gear
8
Gear sleeve
9
Secondary 5th gear
10
Lock bolt
11
Guide bolt
12
Lock bolt, ball, and spring
13
Back-up light switch
14
Neutral switch
15
Transaxle case component
16
Magnet
17
Reverse idler shaft
18
Reverse idler gear
19
5th/reverse shift rod
20
5th/reverse shift rod end
21
Pin
22
Crank lever shaft
23
Crank lever component
24
Shift fork and shift rod component
25
Steel ball
26
Spring
27
Primary shaft gear component
28
Secondary shaft gear component
29
Differential component
30
Clutch housing
31
Synchronizer key springs
32
Clutch hub sleeve
33
Clutch hub
34
3rd/4th shift fork
35
Interlock sleeve
36
Control lever
37
1st/2nd shift fork
38
Control end
39
Control rod

Locknut Disassembly Note

1. Assemble the SST.

2. Lift the transaxle and mount it on the SST.

3. Lock the primary shaft with the SST.

4. Shift to 1st gear to lock the rotation of the primary shaft.

5. Bend back the caulking of locknuts using a chisel.

6. Remove the locknuts from the primary and secondary shafts.

Shift Fork and Shift Rod Component Disassembly Note

1. Align the ends of the interlock sleeve and of the control lever (arrow). Turn the shift rod counterclockwise.

2. While holding the 1st/2nd shift fork with one hand and the 3rd/4th shift fork with the other, raise them both at the same time and shift each of the clutch hub sleeves.

3. Lift the control end and remove the steel, and at the same time, remove the control rod from the clutch housing.

4. Separate the shift rod and shift fork component from each of the clutch hub sleeves.