5TH/REVERSE GEAR AND HOUSING PARTS DISASSEMBLY


BUE051500000M03

1. Disassemble in the order indicated in the table.

Caution
• If any old sealant gets into the transaxle during installation of the transaxle case, trouble may occur in the transaxle. Remove any old sealant from the transaxle case and clutch housing, and with cleaning fluids.

1
Rear cover
2
Locknut (primary shaft)
3
Locknut (secondary shaft)
4
5th/reverse shift fork
5
5th/reverse clutch hub component
6
Synchronizer key springs
7
Clutch hub sleeve
8
Clutch hub
9
5th synchronizer ring
10
Synchronizer lever
11
5th gear
12
Gear sleeve
13
Secondary 5th gear
14
Inter lock plate
15
Inter lock pin
16
Top cover component
17
Spring, steel ball
18
Transaxle hanger
19
Back-up light switch
20
Transaxle case component
21
Oil passage
22
Reverse idler shaft
23
Reverse idler gear
24
Reverse idler gear support
25
Reverse idler shaft
26
Shift rod component
27
Shift rod end
28
Shift rod
29
Primary shaft gear component
30
Secondary shaft gear component
31
3rd/4th shift fork component
32
3rd/4th shift fork
33
3rd/4th shift rod
34
1st/2nd shift fork component
35
1st/2nd shift end
36
1st/2nd shift fork
37
1st/2nd shift rod
38
Shift gate
39
Differential component
40
Transfer

Locknut Disassembly Note

1. Assemble the SST.

2. Lift the transaxle and mount it on the SST.

3. Lock the primary shaft with the SST.

4. Shift to 1st gear to lock the rotation of the primary shaft.

5. Bend back the caulking of locknuts using a chisel.

6. Remove the locknuts from the primary and secondary shafts.

Top Cover Disassembly Note

1. Remove the top cover component.

2. Remove the steel ball using the magnet, after remove the spring.