5TH/REVERSE GEAR AND HOUSING PARTS ASSEMBLY

1. Assemble in the order indicated in the table.

Clutch Housing Assembly Note

1. Assemble the SST.

2. Assembly clutch housing on the SST.

Primary Shaft Gear Component and Secondary Shaft Gear Component Assembly Note

1. Install the primary shaft gear component and the secondary shaft gear component together.

Reverse Idler Shaft Assembly Note

1. Align the installation hole of the reverse idle gear support lock bolt with the clutch housing alignment mark.

2. Verify that the reverse shift lever and reverse idle gear sleeve are engaged.

Transaxle Case Component Assembly Note

1. Apply a thin coat of sealant to the contact surfaces of the clutch housing and transaxle case, and tighten the transaxle case installation bolts to the specified torque.

Tightening torque

37.3-52.0 N·m {3.8-5.3 kgf·m, 28-38 ft·lbf}

2. Install the SSTs through the drive shaft and joint shaft hole.

Top Cover Assembly Note

1. Remove the top cover.

2. Verify that the boot water drain hole is positioned as shown in the figure.

Secondary 5th Gear Assembly Note

1. Install the secondary 5th gear as shown in the figure.

5th/Reverse Clutch Hub Component and 5th/Reverse Shift Fork Assembly Note

1. Install the 5th/reverse clutch hub component and the 5th/reverse shift fork together.

Locknut Assembly Note

1. Shift to 1st gear.

2. Lock the primary shaft using the SST.

3. Tighten new lock nuts onto the primary and secondary shafts.

Tightening torque

127.5-205.8 N·m {13.0-21.0 kgf·m, 94.1-151.8 ft·lbf}

4. Stake the locknuts.

5. Measure the 5th gear thrust clearance using a dial indicator.

• If not within the specification, reassemble the transaxle.

Clearance

Standard: 0.100-0.220 mm {0.0040-0.0086 in}

Maximum: 0.270 mm {0.0106 in}