A/C COMPRESSOR REMOVAL/INSTALLATION [YF (2.0L Zetec)]

Caution

• To prevent refrigerant system contamination, if you are installing a new A/C compressor because the A/C compressor has failed internally, you must use the following procedures:

Note

• Installation of a new accumulator tank is not necessary when repairing the air conditioning system except when there is physical evidence of system contamination from a failed A/C compressor or damage to the accumulator tank.

1. If an A/C Flusher is available, carry out the air conditioning (A/C) system flushing general procedure. (See A/C SYSTEM FLUSHING.)

2. If the A/C Flusher is not available, carry out the refrigerant system filtering following A/C component installation general procedure. (See REFRIGERANT SYSTEM FILTERING FOLLOWING A/C COMPONENT INSTALLATION.)

3. Remove the drive belt. (See DRIVE BELT REPLACEMENT [YF (2.0L Zetec)].)

4. Disconnect the magnetic clutch connector.

5. Remove the refrigerant line installation bolt from the top of the A/C compressor and disconnect the refrigerant line.

Caution

• Plug all ports to prevent contamination from dirt or moisture.

6. Remove the bolts and A/C compressor.

7. Install in the reverse order of removal.

(1) Lubricate the new A/C compressor with the correct amount of PAG Compressor Oil. (See COMPRESSOR OIL ADDING.)

(2) Lubricate the new O-ring with PAG Compressor Oil.

(3) Apply Pipe Sealant.