AN82.35-P-0001-02PB Retrofitting Heated Windshield Washer Wiring Harness

AN82.35-P-0001-02PB Retrofitting Heated Windshield Washer Wiring Harness
- MODEL 203 with CODE (600a) Headlamp cleaning system






The heated windshield washer wiring harness and the headlamp cleaning system is delivered with tie-outs for the air conditioning system. These tie-outs are not routed to the affected components. They are routed to the passenger compartment and should be insulated.

1 Connector on front SAM control module with fuse and relay module (N10/1)
2 Clutch
3 Clutch
B12/2 Connector for pressure and temperature sensor
M5/2 Connector for HCS pump
M13 Connector for coolant circulation pump
W9 Ground (left front headlamp unit)
W16/6 Ground (electronic ground - component compartment - right)






2 Air conditioning connector
3 Air conditioning connector
4 Gasket
5 Absorber
11 Door sill molding
12 Edge protection
13 Screw
14 Cover of A-pillar
N10/1 Front SAM control module with fuse and relay module

1 Remove absorber (5).
2 Remove door sill molding (11)
3 Remove edge guard (12) in area of A-pillar paneling
4 Unscrew bolt (13).
Unclip cap from A-pillar cover (14).

5 Unclip A-pillar cover (14) and remove
6 Open wiring duct on entrance panel.
7 Pull tie-outs with connectors (2, 3) to passenger compartment through wiring duct below absorber.
8 Route connectors (2, 3) to wiring duct.
Insulate connectors. Route leads kink and chafe-free and tie with cable straps.






9 Insert connector (1).
Plug location M15.

10 Install seal (4) on wiring harness in front of SAM control module with fuse and relay module (N10/1).

1 Clutch
43a-65 Fuses
I-S Relay
M15-18 Plug locations
N10/1 Front SAM control module with fuse and relay module






8 Wiring duct
9 Wiring duct
10 Clutch
M13 Heating water circulation pump
W16/6 Ground (electronics ground - component compartment - right)

11 Open wiring duct (8)
Wiring duct below battery console.

12 Open wiring duct (9).
13 Route wiring harness with tie-outs for electronic ground, right of component compartment (W16/6) and connector on coolant circulation pump (M13) to wiring duct (8) below master brake cylinder on firewall.
14 Route tie-outs through wiring duct (9).
15 Screw on electronic ground, right of component compartment (W16/6).
16 Connect connector (10) to coolant circulation pump (M13).
17 Connect tie-outs to present wiring harness.






18 Route wiring harness to washer water reservoir along present lead through wiring duct (15) and tie with cable strap.

15 Wiring duct






19 Screw on ground (left front headlamp unit) (W9).
20 Install connector on HCS pump (M5/2).
21 Insulate connector (16) for pressure and temperature sensor (B12/2) in area of washer water reservoir and tie.
22 Reassemble in opposite order.

16 Clutch
M5/2 HCS pump
W9 Ground (left front headlamp unit)