Operation CHARM: Car repair manuals for everyone.

C. Quality Assurance Measures

CAUTION!
Check the quality measures outlined below after completing the service procedure.

1. Quality measure 1:








^ Ensure cable tie (arrow, Figure 23) was properly affixed using cable tie pliers (Hellermann MK9; special tool number W 352 589 02 37 00)); use setting 3 on cable tie pliers, as shown in Figure 24.

^ Ensure wiring harness (A, Figure 23) touches the bracket (B, Figure 23) and is mounted there free of tension.

CAUTION!
Ensure harness is properly mounted to allow cable strain relief in area between cable tie and connector.

2. Quality measure 2:





^ Ensure wiring harness (A, Figure 25) and water hose (B, Figure 25) are not touching each other.

CAUTION!
Risk of chafing if wiring harness and water hose are touching.

3. Quality measure 3:

^ Ensure tightening torque on ground terminal stud (arrow, Figure 25) is between 7 and 10 Nm.

CAUTION!
Risk of breaking ground terminal stud if torque of 10 Nm is exceeded.

4. Quality measure 4:





^ Ensure ground wires (A Figure 26) are completely wrapped with fabric tape (as performed in step 15) in the area adjacent to the SBC hydraulic unit bracket (B) to ensure that the ground wires do not become chafed. Readjust tape as necessary to prevent chafing.