Installation

INSTALLATION

Engine

Special Tools:

Material:

1. Position the engine in the vehicle and remove the floor crane.
2. Remove the special tool.





3. Install the LH engine support insulator through bolt.
^ Tighten to 103 Nm (76 ft. lbs.).





4. If equipped, attach the block heater wiring harness retainers and connect the block heater electrical connector.





5. Install the RH engine support insulator nuts.
^ Tighten to 90 Nm (66 ft. lbs.).





6. Position the RH splash shield and install the pushpins.





7. Position the battery cable bracket on the RH engine support insulator bracket and install the bolt.
^ Tighten to 15 Nm (11 ft. lbs.).





8. Install the oil temperature sensor.
^ Tighten to 15 Nm (11 ft. lbs.).





9. Position the A/C compressor and install the 2 nuts and the stud bolt.
^ Tighten to 25 Nm (18 ft. lbs.).





10. Position the A/C hose bracket and install the nut. Attach the wiring harness retainer and connect the A/C clutch electrical connector.
^ Tighten to 20 Nm (15 ft. lbs.).





11. Connect the lower radiator hose to the oil filter adapter.





12. Position the power steering pump and install the stud bolts.
^ Tighten to 25 Nm (18 ft. lbs.).





13. Attach the wiring harness retainer to the power steering pump stud bolt.





14. Position the wiring harness bracket and install the nuts.
^ Tighten to 10 Nm (89 inch lbs.).





15. Position the wiring harness bracket and install the nut.
^ Tighten to 10 Nm (89 inch lbs.).





16. Position the power steering pressure hose bracket and install the nut.
^ Tighten to 10 Nm (89 inch lbs.).





17. Position the inner fender splash shield and install the 3 pushpins and 3 screws.





19. Position the ground wire and install the nut.
^ Tighten to 12 Nm (9 ft. lbs.).





20. Connect the heater hose.





21. Attach the wiring harness pin-type retainer, and connect the 2 powertrain control module (PCM) electrical connectors and the in-line electrical connector.





22. Attach the heater hose retainer to the RH valve cover.





23. Connect the evaporative emission (EVAP) canister purge valve electrical connector.





24. Position new gaskets, the coolant crossover, the heated positive crankcase ventilation (PCV) fitting and the heated PCV fitting hose as an assembly and install the bolts.
^ Tighten to 10 Nm (89 inch lbs.).





25. Install the upper radiator hose.





26. Connect the heater hose.





27. Position the alternator, alternator bracket and the wiring harness as an assembly and install the bolts.
^ Tighten to 10 Nm (89 inch lbs.).





28. Tighten the nuts
^ Tighten to 25 Nm (18 ft. lbs.).





29. Attach the wiring harness retainer to the cooling fan wiring harness bracket.





30. Connect the heated PCV fitting coolant hose.





31. Connect the electrical connector.





32. Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt.





33. Install the cooling fan.
34. Connect the wiring harness terminals, install the nuts and close the cover.
^ Tighten to 12 Nm (9 ft. lbs.).





35. Install the intake manifold.

36. Position the hood and install the 4 bolts.
^ Tighten to 12 Nm (9 ft. lbs.).





37. Connect the windshield washer hose.





38. Fill the engine with clean engine oil.
39. Fill and bleed the cooling system.
40. Carry out the fluid level check for the transmission.