Operation CHARM: Car repair manuals for everyone.

Fuel Filter: Service and Repair

FUEL FILTER


Explorer Sport Trac (Part 1):






Explorer Sport Trac (Part 2):






Explorer/Mountaineer (Part 1):






Explorer/Mountaineer (Part 2):






Exploded View

Removal and Installation

All vehicles

WARNING:
- Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.
- Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel which can cause a fire hazard. Failure to follow these instructions may result in personal injury.


CAUTION:
- Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always install blanking plugs to any open orifices or tubes.
- When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube.


NOTE: During the repair or replacement of fuel-related components, all liquid and vapor fuel openings shall be capped, taped or otherwise appropriately protected to prevent the ingress of dirt or other contamination. All caps, tape and other protective materials shall be removed prior to installation.

1. With the vehicle in NEUTRAL, position it on a hoist.
2. Release the fuel system pressure.
3. Disconnect the battery ground cable.

Explorer/Mountaineer







4. Remove the bolts and the fuel filter heat shield.
- To install, tighten to 20 Nm (15 lb-ft).

All vehicles







5. Remove the nuts and the fuel filter shield.
- To install, tighten to 6 Nm (53 lb-in).

6. Disconnect the fuel supply tubes quick connect couplings.
7. Remove the fuel filter.
8. To install, reverse the removal procedure.