Part 1
TransmissionAssembly (Steps 1-30)
Disassembled Views (Part 1):
Disassembled Views (Part 2):
Disassembled Views (Part 3):
Disassembled Views (Part 4):
Disassembled Views (Part 5):
Disassembled Views (Part 6):
All vehicles
1. If removed, position the rear case roller bearing in the case.
2. Using the special tools, install the roller bearing.
3. Install the snap ring.
Rear wheel drive (RWD) vehicles
4. Using the special tools, install the rear case roller bearing in the case.
5. Install the roller bearing snap ring.
Four wheel drive (4WD) vehicles
6. Using the special tools, install the rear bearing spacer.
7. Install the rear bearing spacer snap ring.
All vehicles
8. Place the transmission in the vertical position.
9. Install the planet carrier hub and output shaft assembly.
10. Install the silver shim (caged bearing) on the planet carrier hub and output shaft assembly.
11. Position the park pawl pin into the case.
12. Position the park pawl into the case and push the park pawl pin in to hold the park pawl and spring in position.
13. Install the park pawl pin bolt.
^ Tighten to 35 Nm (26 lb-ft).
4WD vehicles
14. Position a new output shaft seal in place.
15. Using the special tool, install the output shaft seal.
RWD vehicles
16. Install the anti-click washer.
17. Position a new output shaft seal in place.
18. Using the special tool, install the output shaft seal.
19. Install the output shaft flange.
20. Install a new output shaft flange nut.
^ Tighten to 60 Nm (44 lb-ft).
^ After installing the new nut, it must be staked at the slots to prevent it from coming loose.
21. Install the rear transmission mount bracket.
^ Tighten to 48 Nm (35 lb-ft).
All vehicles
22. Install the roller bearing race in the bottom of the carrier.
23. Snap the top and the bottom roller bearings onto the sun gear.
24. NOTE: When installing the sun gear, make sure that the taper edge is facing up toward the torque converter housing.
Install the sun gear into the planet assembly.
25. Install the low/reverse sun gear.
26. Install the low/reverse thrust bearing (T7).
27. NOTE: Inspect and install new thrust bearings as required.
Install the select fit thrust gear shim.
28. Install the planet carrier.
29. NOTE: Inspect the friction and steel plates for damage. If damaged, install new components as necessary. If no damage is indicated, the friction and steel plates can be reused.
Install the low/reverse clutch plates, starting with the pressure plate and alternating between the friction and steel plates, and ending with the wave spring plate on the top.
30. Install the roller bearing and shim onto the center support.
