Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Wide Open Throttle Valve: Testing and Inspection


















Functional Check


^ With the engine running at normal operating temperature, set throttle on kickdown step (high cam for 2.3L).

^ Connect a vacuum gauge to the EGR side of the WOT valve, and note the reading.

^ Apply a vacuum of at least 20.26 kPa (6 in-Hg) to the WOT venturi port (Port C).

^ Gauge should drop to zero. If not, replace the valve.

^ Remove test equipment, and restore connections.



Functional Check (Adjustment)

Adjust so that hand pump vacuum at the vacuum nipple will drop when WOT is approached without limiting throttle travel.