Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Ignition Switch: Service and Repair

Ignition Switch:





1. Disconnect battery ground cable.
2. Remove steering column lower shroud, then remove four nuts holding column assembly to column mounting bracket.
3. Remove steering column shroud attaching screws, then the steering column shroud.
4. Disconnect ignition switch electrical connector, Fig. 1, then rotate ignition key lock cylinder to ``Run'' position.
5. Remove switch to lock cylinder attaching screws.
6. Remove ignition switch from actuator pin.
7. Adjust ignition switch by sliding carrier to ``Run'' position. A new replacement switch assembly will be preset in ``Run'' position.
8. Place ignition key lock cylinder in ``Run'' position by rotating cylinder approximately 90° from ``Lock'' position.
9. Install ignition switch on actuator pin. Slightly move switch back and forth to align mounting holes with column lock housing threaded holes.
10. Install switch to lock cylinder attaching bolts and torque bolts to 50-60 inch lbs.
11. Connect switch electrical connector.
12. Install steering column trim shrouds, then check ignition for proper operation.