Operation CHARM: Car repair manuals for everyone.

A/T - AODE/4R70W Shudder/Vibration in 3rd/4th Gear

Article No.
97-10-6

05/12/97

^ VIBRATION - SHUDDER OR VIBRATION UNDER
LIGHT TO MODERATE ACCELERATION ABOVE 56
KM/H (35 MPH) WHILE IN 3RD OR 4TH GEAR -
VEHICLES EQUIPPED WITH AODE OR 4R70W
TRANSMISSION

^ TRANSMISSION - AODE - 4R70W - SHUDDER OR
VIBRATION UNDER LIGHT TO MODERATE
ACCELERATION ABOVE 56 KM/H (35 MPH) WHILE
IN 3RD OR 4TH GEAR

FORD:
1996-97 CROWN VICTORIA, THUNDERBIRD

LINCOLN-MERCURY:
1996-97 COUGAR, GRAND MARQUIS, TOWN CAR

This TSB article is being republished in its entirety to include Powertrain Control Module (PCM) part information and remove Mark VIII and Mustang.

ISSUE:
Vehicles equipped with an AODE or 4R70W transmission may experience a torque converter clutch shudder or vibration. This occurs under light to moderate acceleration above 56 km/h (35 mph) while in 3rd or 4th gear. This may be due to either transmission fluid breakdown and/or the Powertrain Control Module (PCM) calibration.

ACTION:
Perform normal diagnostics and refer to the following Service Procedure for required service.

NOTE:
IF QUESTIONS STILL ARISE AFTER REVIEWING THIS TSB ARTICLE, CALL THE LIVONIA TRANSMISSION HOTLINE AT (800) 551-0692.

NOTE:
TESTING HAS SHOWN THAT 1996-97 CALIBRATIONS AND FRESH TRANSMISSION FLUID WILL PERFORM FOR THE LIFE OF THE PRODUCT. PREVIOUS TSB ARTICLES HAVE INSTRUCTED THE DEALER TO CHANGE FLUID ONLY WHEN THE FAILURE IS LESS THAN 11,250 km (7,000 MILES) OR GREATER THAN 32,000 km (20,000 MILES) (FLUID FAILURE), AND TO CHANGE THE TORQUE CONVERTER AND FLUID IF VEHICLE WAS BETWEEN 11,250-32,000 km (7,000-20,000 MILES) (HARDWARE FAILURE). ALL 1996-97 TORQUE CONVERTERS HAVE THE LATEST HARDWARE AND SHOULD NOT BE REPLACED FOR THE SHUDDER PROBLEM.

SERVICE PROCEDURE

NOTE:
RESIDUAL FLUID IN THE SYSTEM (CONVERTER COOLERS AND LINES) WILL CAUSE SHUDDER TO RETURN.

1. Drain all transmission fluid including the torque converter. Completely drain the cooler and cooler lines. Refer to the appropriate model/year Service Manual, Section 07-01, for more details.

2. Remove the transmission pan and clean the pan and magnet.

3. Inspect the transmission gasket and filter. Reuse the pan gasket and filter if they are not damaged.

4. Reinstall the transmission filter, pan gasket, and pan.

NOTE:
DO NOT USE MERCON(R) V.

5. Verify that bulk fluid does not have moisture contamination. It suspected, use quart - containers of MERCON(R). Retill transmission with the proper amount of Motorcraft - MERCON(R) Multi-Purpose Automatic Transmission Fluid (ATF) (XT-2-QDX).

NOTE:
REGIONAL APPROVAL MUST BE OBTAINED WHEN IT IS NECESSARY TO REPLACE THE PCM.








6. Check emissions decal to verity vehicle has the latest calibration. If it does not, reprogram the PCM to new calibration level using Service Bay Diagnostic System (SBDS) or New Generation Star (NGS) Tester with May 1997 CD-ROM or later. Refer to the PCM Calibration Chart found at the end of this article for proper application.

NOTE:
VEHICLES SHOULD BE DRIVEN A MINIMUM OF 480 km (300 MILES) TO WORK THE NEW FLUID INTO FRICTION MATERIAL.





Obtain an Authorized Modification Decal (FPS 8262 - obtainable through DOES II, 25/pkg) and list the date, dealer number, and summary of modifications performed. Select a prominent place adjacent to the Vehicle Emission Control Information Decal suitable for installing the Authorized Modifications Decal. Clean the area, install the decal, and cover it with a clear plastic decal shield.





Parts Block

OTHER APPLICABLE ARTICLES: 95-23-4, 96-25-17

SUPERSEDES: 97-9-10

WARRANTY STATUS: Eligible Under The Provisions Of Bumper To Bumper Warranty Coverage

OPERATION DESCRIPTION TIME

971006A Remove And Install Pan Refer
To Change Transmission To
Fluid SLTS
Manual

971006B Additional Time To Drain 0.2 Hr.
Torque Converter And/Or
Drain Cooler Lines

971006C Additional Time It Catalytic Refer
Converter Must Be To
Removed - Not To Be SLTS
Used With Operation A Manual

971006D Reprogram Powertrain 0.2 Hr.
Control Module (PCM)

DEALER CODING
CONDITION
BASIC PART NO. CODE
7902 D9

OASIS CODES: 501000, 502000, 504000, 610000, 703000, 703200, 703300