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HVAC Module - Diagnostic Methods




Climate Control System

HVAC Module - Diagnostic Methods

The HVAC system must be diagnosed by first retrieving any DTCs, if present.

- An on-demand (hard fault) DTC indicates that the fault is currently present. An on-demand DTC suggests a wiring fault, disconnected connector or component failure.
- A continuous (intermittent) DTC alone (corresponding on-demand DTC is not present) indicates that the fault is an intermittent condition and may not be currently present. A continuous only DTC suggests a poor wiring connection, loose pin or terminal, or intermittent component failure.

On-demand (hard fault) or continuous (intermittent fault) DTCs can be retrieved using a scan tool. If using a scan tool, refer to the scan tool operating manual.

On-demand DTCs can also be retrieved by carrying out the HVAC Module On-Demand Self Test. To retrieve and/or clear continuous DTCs, carry out the HVAC Module - Retrieve Continuous DTCs procedure. Always carry out the HVAC Module On-Demand Self Test before retrieving continuous DTCs.

If no DTCs are present, GO to Symptom Chart - Climate Control Systems for the appropriate diagnostic action. Symptom Chart - Climate Control System


HVAC Module On-Demand Self Test

The HVAC Module On-Demand Self Test will retrieve on-demand (hard fault) DTCs only, it will not retrieve continuous DTCs. Continuous DTCs can be cleared when exiting the HVAC Module On-Demand Self Test. Make sure to retrieve continuous DTCs by carrying out the HVAC Module - Retrieve Continuous DTCs procedure before clearing any continuous DTCs.

- The HVAC Module On-Demand Self Test will not detect concerns associated with data link messages like engine coolant temperature or vehicle speed signals. A scan tool must be used to retrieve these concerns.
- The HVAC Module On-Demand Self Test will detect concerns in the system control functions and will display on-demand (hard fault) DTCs for concerns that are present during the self-test. The vehicle interior temperature should be between 4°C-38°C (40°F-100°F) when carrying out the self-test. If the temperatures are not within the specified ranges, false DTCs may be displayed.
- The self-test can be initiated after cycling the ignition switch from OFF to ON. Normal operation of the climate control system stops when the self-test is activated.
- To enter the self-test, press the POWER and DEFROST buttons simultaneously and release, then press the FLOOR/DEFROST button within 2 seconds. The display will show a flashing blower icon for 20 seconds, after which all vacuum fluorescent segments will be displayed if there are no on-demand DTCs present. If DTCs are present, the HVAC module will display "00 00" and then on-demand DTCs. Record all DTCs displayed.
- If any DTCs appear during the self-test, carry out the diagnostic procedure. Refer to the HVAC Module DTC Chart and follow the ACTION for each DTC given. HVAC Module DTC Chart
- If a condition exists, but no DTCs appear during the self-test, GO to Symptom Chart - Climate Control Systems. Symptom Chart - Climate Control System
- To exit the self-test and retain all DTCs, press any button except DEFROST. The HVAC module will exit the self-test and retain all DTCs.
- To exit the self-test and clear all DTCs, press the DEFROST button. The HVAC module will exit the self-test and all DTCs will be cleared.
- Always exit the self-test before powering the system down (system turned OFF). Once the self-test is exited, the ignition switch must remain ON for at least 30 seconds to allow the door actuators to automatically recalibrate.
- Continuous DTCs will be deleted after 80 ignition switch ON cycles after the intermittent fault occurs.

HVAC Module - Retrieve Continuous DTCs

The HVAC module will retrieve only continuous (intermittent) DTCs when carrying out this procedure.

- Retrieval of continuous DTCs can be initiated after cycling the ignition switch from OFF to ON. Normal operation of the climate control system stops when retrieving continuous DTCs.
- To retrieve continuous DTCs, press the POWER and DEFROST buttons simultaneously and release, then press the PANEL button within 2 seconds. All vacuum fluorescent segments will be displayed if there are no continuous DTCs present. Continuous DTCs are indicated by the presence of the Celsius symbol (°C) on the HVAC module display. Record all DTCs displayed.
- If any DTCs appear, carry out the diagnostic procedure. Refer to the HVAC Module DTC Chart and follow the ACTION for each DTC given. HVAC Module DTC Chart
- If a condition exists but no DTCs appear, GO to Symptom Chart - Climate Control Systems. Symptom Chart - Climate Control System
- To exit and retain all continuous DTCs, press any button except DEFROST. The HVAC module will exit the retrieved continuous DTCs mode and retain all continuous DTCs.
- To exit and clear all continuous DTCs, press the DEFROST button. The HVAC module will exit the retrieve continuous DTCs mode and all continuous DTCs will be cleared.
- Always exit the procedure before powering the system down (system turned OFF). Once the procedure is exited, the ignition switch must remain ON for at least 30 seconds to allow the door actuators to automatically recalibrate.
- Continuous DTCs will be deleted after 80 ignition switch ON cycles after the intermittent fault occurs.