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Air Bag Control Module: Service and Repair




Restraints Control Module (RCM)









Removal

WARNING: Do not handle, move or change the original horizontal mounting position of the restraints control module (RCM) while the RCM is connected and the ignition switch is ON. Failure to follow this instruction may result in the accidental deployment of the Safety Canopy(R) and cause serious personal injury or death.

WARNING: If a vehicle has been in a crash, inspect the restraints control module (RCM) and the impact sensor (if equipped) mounting areas for deformation. If damaged, restore the mounting areas to the original production configuration. A new RCM and sensors must be installed whether or not the air bags have deployed. Failure to follow these instructions may result in serious personal injury or death in a crash.

NOTE: Always make sure the correct Supplemental Restraint System (SRS) component is being installed. Parts released for other vehicles may not be compatible even if they appear physically similar. Check the part number listed in the Ford Catalog Advantage(TM) or equivalent to make sure the correct component is being installed. If an incorrect SRS component is installed, DTCs may set.

NOTE: The air bag warning indicator illuminates when the correct Restraints Control Module (RCM) fuse is removed and the ignition is ON.

NOTE: The Supplemental Restraint System (SRS) must be fully operational and free of faults before releasing the vehicle to the customer.

NOTE: This vehicle is equipped with the SYNC(R) feature which contains the 911 assist option.

NOTE: Carrying out Programmable Module Installation (PMI) will not enable the 911 assist option that is disabled.

1. If installing a new RCM, carry out the steps necessary to prepare for PMI. For additional information, refer to Information Bus.

2. Depower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering Supplemental Restraint System (SRS) Depowering and Repowering.

3. Remove 2 front LH floor console screws and position the carpet to access the RCM bolts.

4. Remove the RCM access cover.
- Remove the scrivet.

- Pull forward to release the 2 retainer hooks and remove the RCM access cover.





5. Disengage the lock tab, press and disconnect the small RCM electrical connector.





6. Disconnect the large RCM electrical connector.

1. Pinch the thumb tab and pivot the connector position assurance lever all the way back until it stops.

2. Pull out and disconnect the RCM electrical connector.





7. Remove the 3 bolts and RCM.

Installation

1. WARNING: Always tighten the fasteners of the restraints control module (RCM) and impact sensor (if equipped) to the specified torque. Failure to do so may result in incorrect restraint system operation, which increases the risk of personal injury or death in a crash.

Install the RCM and 3 bolts.
- Tighten to 11 Nm (97 lb-in).

2. Make sure the connector position assurance lever is in the full release position before attempting to connect the connector.





3. NOTICE: Putting the large Restraints Control Module (RCM) electrical connector into the RCM on an angle can cause bad electrical connections and damage components.

Position the large RCM electrical connector into the RCM.

- NOTICE: Do not push the connector to the point where the lever pivots and seats itself. Light pressure is needed to get the connector into position on the Restraints Control Module (RCM) before using the lever to fully seat the connector. Failure to follow these instructions may result in component damage and/or system failure.

With the large RCM electrical connector uniformly aligned to the RCM, lightly push in until a subtle audible click is heard and slight resistance is felt.





4. Connect the RCM electrical connector.
- Pivot the connector position assurance lever toward the RCM, drawing the connector in to the RCM.
- Make sure the thumb tab is engaged to the retainer on the RCM and locked in place.





5. Connect the small RCM electrical connector and push the lock tab in.





6. Install the RCM access cover.
- Attach the 2 retainer hooks to the instrument panel brace.

- Install the scrivet.





7. Position the carpet into place and install the 2 front LH floor console screws.

8. Repower the SRS. Do not prove out the SRS at this time. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures.

9. When installing a new RCM, carry out the steps necessary to complete Programmable Module Installation (PMI). For additional information, refer to Information Bus.

10. Prove out the SRS as follows:

Turn the ignition from ON to OFF. Wait 10 seconds, then turn the ignition back ON and monitor the air bag warning indicator with the air bag modules installed. The air bag warning indicator will light continuously for approximately 6 seconds and then turn OFF. If an air bag SRS fault is present, the air bag warning indicator will:

- fail to light.
- remain lit continuously.
- flash at a 5 Hz rate (RCM not configured).

The air bag warning indicator might not light until approximately 30 seconds after the ignition has been turned from the OFF to the ON position. This is the time required for the RCM to complete the testing of the SRS. If the air bag warning indicator is inoperative and a SRS fault exists, a chime will sound in a pattern of 5 sets of 5 beeps. If this occurs, the air bag warning indicator and any SRS fault discovered must be diagnosed and repaired.

Clear all continuous DTCs from the RCM.

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