Automatic (CVT) Transmission Models

automatic (CVT) Transmission Models
Special Tools Required:
^ 11 0 001
^ 11 0 002
^ 11 0 003
^ 11 0 009
^ 11 8 260
^ 11 8 351
^ 11 8 401
^ 11 8 402
^ 13 5 280

Turn off ignition.

Disconnect battery.

Remove battery box.

Remove exhaust manifold.

Remove engine vent control valve.





Remove starter motor heat shield retaining bolt (1).

Remove oxygen sensor from wire clip (2).

Remove heat shield.
Installation
Starter motor heat shield 9 Nm.




Remove starter motor connections (1) and (2).
Installation
Alternator connection on starter 14 Nm.
Engine harness to starter solenoid 8 Nm.


Note harness routing.

Remove alternator drive belt.

Remove cover from injector rail.

Remove tank venting valve lower pipe from stabilizer bracket.

Remove earth lead from engine mounting bracket.





Release fuel pressure from fuel line.

Remove pipe from injector rail and block ends using special tool 13 5 280

Remove brake booster pipe connection from manifold and unclip from bracket.

Push circular ring down to release pipe (1).





Remove fusebox cover.

Disconnect connector (1) from fusebox.





Remove earth lead from left strut (1).
Earth connection to left hand strut 9 Nm.

Disconnect connector (2).

Drain coolant.

Disconnect both heater pipe connections and expansion pipe connection to fill tower.

Disconnect top hose from radiator elbow.

Remove top stabilizer bracket.





Drain gearbox.

Remove gear shift cable.

Remove lower stabilizer bracket bolts (1) and remove bracket (2)
Lower stabilizer to oil sump holder 100 Nm.

Remove driveshafts.





Disconnect steering pump motor connectors (1).





Remove crush tubes.

Slacken modular front end and fit special tool 11 8 401 and 11 8 402





Disconnect connector from A/C compressor (1). Remove A/C compressor retaining bolts (2) and lower compressor (3). Secure compressor to modular front end. Unclip air conditioning high pressure pipe.
Compressor to engine 25 Nm.

Remove coolant hose from water pump.





Disconnect connector from oil switch.

Remove harness clips and move harness to one side.

Note harness routing.

Disconnect headlamp sensor connector.

Remove subframe.





Remove oil cooler from gearbox.

Remove oxygen sensor bracket and coolant pipe bolt.
Oxygen sensor bracket to cylinder head
M8 10 Nm.
Coolant line to cylinder head
M8 25 Nm.

Fix engine lifting equipment to engine brackets, special tool 11 8 351 and special tool 11 8 260.
Tightening torque: 100 Nm.





Fix engine lifting tool, special tools 11 0 001, 11 0 002, 11 0 003 and 11 0 009.

Attach engine lifting bracket and chains to engine and support power unit with hoist.





Remove engine mount retaining nut (1).
Engine mounting to engine mount 68 Nm.





Remove gearbox to upper mount retaining bolt (1).
Gearbox mount retaining bolt to upper bracket 66 Nm.

Remove engine.

Lower engine down and remove.