41 63 003 Replacing Cover Bowl

41 63 003 Replacing Cover Bowl







Necessary preliminary tasks:
- Remove servodrive for tank filler flap
- Remove rear left wheel arch trim
- Remove flap for fuel filler neck

NOTE: Carry over schematic representation to the relevant vehicle type.







IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.







Following new body parts are required (refer to EPC Electronic Parts Catalogue):
- (1) Cover bowl







MINI COOPER S:
Unclip tank cap and remove.







MINI COOPER S:

Installation:
Catches (1) must not be damaged.







Release nuts (1) and (2) on fuel filler pipe.
Tightening torque 16 11 1AZ.

Installation:
Make sure ground cable (3) to connected to mounting.







NOTE: Illustrations shows fuel filler pipe removed.

Release rubber seal from sheet metal flange.







Turn sleeve (1) through approx. 45° and pull out in direction of arrow.







Press retaining strap (1) inwards and lift out (see arrow).

Remove cover (2).
Pierce cover bowl at markings (3) with a small screwdriver.







Insert screwdriver to a depth of max. 5 mm and unlock cover bowl catch.







Unlock catches (1) and (2) in succession.
Lever out cover bowl in area (3) with plastic wedge.

IMPORTANT: Do not damage sheet metal flange of side panel.







Carefully turn cover bowl (1) in direction of arrow and remove.

Installation:
Open hinge arm.
Insert cover bowl and engage sealing sleeve over fuel filler pipe.







Installation:
Using fitting aid (1), pull sealing lip (2) over sheet metal flange of wheel arch (3).







Installation:
Illustrations shows fuel filler pipe removed. Check that sealing lip is correctly seated.







Installation:
Cover bowl must snap into place 3 times.

After installing, carefully check that cover bowl is securely seated.
There must be no discernible gap between sealing lip and side panel in area (1).