Operation CHARM: Car repair manuals for everyone.

Engine Assembly Removal and Installation









REMOVAL
Pre-removal Operation:
- High-pressure Fuel Hose Release of Residual Pressure.
- Cruise Control Pump and Link Assembly Removal.
- Hood Removal.
- Front Exhaust Pipe Removal.
- Transaxle Assembly Removal.
- Radiator Removal.

Follow removal steps outlined in illustration.

Removal Service Points
[A] Power Steering Oil Pump / Air Conditioning Compressor Disconnection.
Disconnect power steering oil pump and air conditioning compressor with hoses from the bracket.

NOTE: The removed power steering oil pump and air conditioning compressor should be fastened (by using rope, etc.) in a position that will not interfere with the removal/installation of the engine assembly.





[B] Relay Box And Engine Wiring Harness Disconnection.
Open the cover of the relay box and disconnect the generator wiring.





[C] Oil Pressure Gauge Unit Disconnection.
Disconnect the oil pressure gauge unit connector shown in the illustration.





[D] Engine Mount Bracket Removal.
(1) Remove the distributor cap and attach special tool to the engine hooks.
(2) Using a block and tackle or hoist, take up the special tool slack.
(3) Remove the bolts and nuts that fasten the engine mount bracket to tom hard

[E] Engine Assembly Removal.
After checking that the cables, hoses, harness connectors, etc. are all removed, slowly raise the chain block to lift the engine assembly upward out of the engine compartment.

INSTALLATION
Installation in reverse order as removal.

Installation Service Points





]A[ Engine Assembly Installation.
When mounting the engine, check to be sure that the cables, hoses, harness connectors. etc. are all in the correct Position.

]B[ Engine Mount Bracket Installation.
Attach the engine mounting bracket so that the arrow mark on the mounting stopper is in the direction as shown in the illustration.

Post-installation Operation:
- Radiator Installation.
- Cruise Control Pump and Link Assembly Installation.
- Transaxle Assembly Installation.
- Front Exhaust Pipe Installation.
- Hood Installation.
- Engine Oil Supplying.
- Accelerator Cable Adjustment.