Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Removal and Installation






REMOVAL AND INSTALLATION

CAUTION: Take care not to contact the parts or tools to the caliper because the paint of caliper will be scratched. And if there is brake fluid on the caliper, wipe it off quickly.

INSTALLATION SERVICE POINT
>>A<< DISC BRAKE ASSEMBLY INSTALLATION
1. Find the drag force of the disc brake.
Standard value: 69 (15 pound) or less
2. If that drag force exceeds the standard value, disassemble the caliper assembly. Then check the piston for contamination or rust, and confirm if the piston or the piston seal is deteriorated.

INSPECTION
BRAKE DISC CHECK
Disc wear
Disc run-out